DEACERO Celaya steel plant

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DEACERO Celaya steel plant (Acería DEACERO Celaya) is a steel plant in Villagrán, Guanajuato, Mexico that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Villagrán, Guanajuato, Mexico:

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  • Location: Km. 64.8, Carretera 45 Panamericana, Tramo Celaya, Salamanca, 38294 Villagrán, Guanajuato, Mexico
  • Coordinates (WGS 84): 20.518556, -100.925556 (exact)

Background

Located in central Mexico near Celaya, Guanajuato, the Celaya mini mill was the second electric steel plant built by Mexican company Deacero S.A. de C.V.[1][2] The Celaya mill began commercial operations in 1998[3], with capacity to produce more than 1 million tons of bars and wire rod annually.[4] In 2006, the Celaya facility was expanded to include a second 1.1-million-ton-per-year steelmaking unit[4] equipped with a 120-ton EAF, a ladle furnace and a 6-strand FastCast conticaster for high-speed casting of 120 to 180-mm billets.[5]

Deacero originated in 1952 as a small manufacturer of fencing and barbed wire in Monterrey, Nuevo León, but the company has since grown to become Mexico's leading supplier of metal wire and one of the world's largest wire manufacturers[4], with three electric steel plants[6] and a distribution network encompassing more than a dozen countries in North America, South America and Europe.[7]

In 1985, Deacero built its first mini mill, designed to supply up to 700,000 tons of steel annually to the company's wire rod mill and rolling plant in Saltillo, Coahuila.[4] Following the Celaya plant's 1998 inauguration and its 2006 expansion to include a new melt shop with a second Danieli electric arc furnace[5], Deacero opened a third steel mill - Deacero Saltillo[8] - in 2013, raising the company's total steel production capacity to 4.5 million tons per year.[6]

The Deacero Celaya steel plant is not to be confused with the Deacero Saltillo steel plant.

Plant Details

Table 1: General Plant Details

Start date Workforce size
1998[9][10] 500[11]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
DeAcero SAPI de CV [100.0%] 5000029647 [100.0%] E100000000715 [100.0%] DeAcero SAPI de CV [100%][12] 5000029647 E100000000715 [100%]

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
semi-finished, finished rolled[13] billet, wire rod, rebar, bar[14][9] building and infrastructure, tools and machinery[12][15] 2024-10[16] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
construction 0 0
operating 2300[17][14][18] 2300[17][14][18]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 2340[19] [19] 2340[19]
2023 2269[20] [20] 2269[20]

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Announced date Construction date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
EAF 2 operating[14][21] Danieli[22] 1255[14][18][17] 120.0[14][21]
EAF 3 construction[22] 2022-08-31[22] 2023[23] Danieli Zerobucket EAF with ECS continuous scrap charge system[22][22] 0
unknown EAF (1) operating[14][21] 1045[14][18][17] 100.0[14][21]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
EAF 2 yes[24] 93.00[25] unknown unknown unknown unknown unknown unknown 7.00[26]
EAF 3 yes[27] >0 >0
unknown EAF (1) yes[24] 93.00[26] unknown unknown unknown unknown unknown unknown 7.00[26]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Historia". Deacero. Retrieved 2020-09-10.{{cite web}}: CS1 maint: url-status (link)
  2. "Empresa Grupo Deacero". ClubEnsayos. February 18, 2016.{{cite web}}: CS1 maint: url-status (link)
  3. "Mexico's DeAcero Will Open A $120 Million Steel Plant". Wall Street Journal. September 11, 1998.
  4. 4.0 4.1 4.2 4.3 "The modern long products mini mill" (PDF). Millennium Steel. 2006.{{cite web}}: CS1 maint: url-status (link)
  5. 5.0 5.1 "Danieli Completes Expansion of Deacero Celaya Minimill". AIST (Association for Iron & Steel Technology). October 1, 2006.{{cite web}}: CS1 maint: url-status (link)
  6. 6.0 6.1 "Deacero en números". Deacero. Retrieved 2020-09-10.{{cite web}}: CS1 maint: url-status (link)
  7. "Presencia". Deacero. Retrieved 2020-09-10.{{cite web}}: CS1 maint: url-status (link)
  8. "Deacero arranca producción en nueva planta en Coahuila". El Financiero. October 16, 2013.{{cite web}}: CS1 maint: url-status (link)
  9. 9.0 9.1 https://web.archive.org/web/20220114114526/https://www.wsj.com/articles/SB905462280395730500. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  10. https://www.elsoldelbajio.com.mx/local/celebra-deacero-sus-25-anos-en-celaya-video-10674820.html. {{cite web}}: Missing or empty |title= (help)
  11. https://web.archive.org/web/20220205150843/https://www.deacero.com/about-us/deacero-in-figures. Archived from the original on 2022-02-05. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 https://web.archive.org/web/20220121114018/https://www.bnamericas.com/en/company-profile/deacero-sa-de-cv. Archived from the original on 2022-01-21. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20220204140525/https://www.deacero.com/about-us/process. Archived from the original on 2022-02-04. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 https://web.archive.org/web/20220124091123/https://www.aist.org/news/steel-news/2006/october/danieli-completes-expansion-of-deacero-celaya-mini/. Archived from the original on 2022-01-24. {{cite web}}: Missing or empty |title= (help)
  15. https://web.archive.org/web/20220120115418/https://www.elfinanciero.com.mx/archivo/deacero-arranca-produccion-en-nueva-planta-en-coahuila/. Archived from the original on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  16. https://blog.deacero.com/noticias/deacero-se-certifica-en-la-iso-14001-por-el-sistema-de-gestion-ambiental-que-promueve-la-sustentabilidad-en-toda-la-operacion. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 https://web.archive.org/web/20220921230942/https://www.recyclingtoday.com/article/list-maps-steelmakers-us-canada-mexico/. Archived from the original on 2022-09-21. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 18.2 18.3 (PDF) https://openjicareport.jica.go.jp/pdf/12335204.pdf. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 19.2 (PDF) https://web.archive.org/web/20240111065534/https://www.canacero.org.mx/aceroenmexico/descargas/Radiografia_de_la_Industria_del_Acero_en_Mexico_2023.pdf. Archived from the original (PDF) on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 20.2 (PDF) https://www.canacero.org.mx/aceroenmexico/descargas/Radiografia_2024_vpub.pdf. {{cite web}}: Missing or empty |title= (help)
  21. 21.0 21.1 21.2 21.3 https://web.archive.org/web/20210817232101/http://digital.library.aist.org/pages/PR-RU2020-2.htm. Archived from the original on 2021-08-17. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 22.2 22.3 22.4 https://www.danieli.com/en/news-media/news/major-technology-upgrade-deacero-celaya-minimill_37_753.htm. {{cite web}}: Missing or empty |title= (help)
  23. https://mexiconewsdaily.com/news/deacero-to-invest-us-1b-in-mexican-steel-operations/. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 https://web.archive.org/web/20240809184708/https://www.recyclingtoday.com/news/deacero-mexico-steel-ferrous-scrap-recycling/. Archived from the original on 2024-08-09. {{cite web}}: Missing or empty |title= (help)
  25. AIST_EAF_2023
  26. 26.0 26.1 26.2 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  27. https://www.deacero.com/about-usprocess. {{cite web}}: Missing or empty |title= (help)

Resources