Cleveland-Cliffs Lake Erie steel plant

From Global Energy Monitor
This article is part of the
Global Iron and Steel Tracker, a project of Global Energy Monitor.
Download full dataset
Report an error
Sub-articles:

Cleveland-Cliffs Lake Erie steel plant, also known as Stelco Lake Erie, Lake Erie Works, US Steel Canada (predecessor), is a steel plant in Nanticoke, Ontario, Canada that operates blast furnace (BF) and basic oxygen furnace (BOF) technology.

Location

The map below shows the exact location of the plant in Nanticoke, Ontario, Canada:

Loading map...
  • Location: 2330 Regional Road #3, Nanticoke, Ontario, N0A 1L0, Canada
  • Coordinates (WGS 84): 42.805448, -80.095313 (exact)

Background

The Stelco Lake Erie steel plant began operating in 1980. In 2007, US Steel Canada purchased Stelco, naming the Lake Erie plant to 'US Steel Canada'; ten years later in 2017, Bedrock Industries bought Stelco and reinstalled its original name. The plant was shut down briefly from 2009 to 2010. The plant is powered by the Sir Adam Beck Hydroelectric Power Stations grid near Niagara Falls. In 2019, Stelco announced it would partner with DTE Energy to build a 65MW waste heat facility to use cleaner energy.[1]

Worker Safety

In 2023, two workers were severely burned and one died from steam released by the coke oven while they were repairing steel cladding on the quench tower.[2] The air horn in the alarm had been removed for inspection.[3]

Upgrades

Stelco Lake Erie has reported $600 million CAD in investments and upgrades since 2000.[4]

In March 2023, made an agreement to test Utility’s eXERO™ technology, converting off-gasses into hydrogen.[5]

Port

Stelco operates a 1.2 km dock on Lake Erie to receive St. Lawrence dimension ships.[6]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1980[7] 1373[8]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Cleveland-Cliffs Inc 4295903753 E100001000649 Cleveland-Cliffs Inc[9] 4295903753 E100001000649

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
finished rolled[10][11] cold rolled, tube, coated, hot rolled[10][11] automotive, building and infrastructure, energy[11] 2023[12] BF; BOF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
operating 2500[13][14] 2500[15][14]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
operating 2400[16] 2400[16]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF NF 650[16] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023 unknown unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Total (all routes)
2019 1955[17] 1955[18]
2020 1407[19] 1407[20]
2021 2170[21] 2170[22]
2022 2000[23] 2000[24]
2023 2400[25] 2400[25]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 operating[26][27] 1980[28] Stelco; Paul Wurth (parts); Saint-Gobain (parts); contributions from the USSR and the Netherlands Hoogoven[29][30][30] 2418.0 m3[31] 2400[16] In March 2023, announced plans to test Utility’s eXERO™ technology, converting off-gasses into hydrogen. Unclear if the blast furnace specifically is being tested.[32] 2020-10-15[33]

Table 10: Basic Oxygen Furnace Details

Unit name Status Current capacity (ttpa) Current size
unknown BOF (1) operating[34] 1250[35][14] 245.0 tonnes[36][30][37]
unknown BOF (2) operating[38] 1250[39][14] 245.0 tonnes[40][30][37]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Stelco Announces Selection of Strategic Co-Generation Partner". Stelco. 2019-06-06. Retrieved 2021-10-13.{{cite web}}: CS1 maint: url-status (link)
  2. "'Wall of people' say goodbye to Gabriel Cabral. Hamilton worker died after Stelco incident: family | CBC News". CBC. Retrieved 2023-09-22.
  3. Tara Lindemann The Sachem. "Air horn removed for inspection after Stelco Lake Erie Works incident: report". Hamilton Spectator. Retrieved 2023-09-22.
  4. Our Facilities, Stelco, Retrieved on: Aug. 5, 2020
  5. ndotlic (2023-03-24). "Utility Partners with Stelco for the Decarbonization of Integrated Steelmaking - Industrial Decarbonization Without Electrolysis | Utility Global". Industrial Decarbonization Without Electrolysis | Utility Global. Retrieved 2023-09-22.
  6. We're Back, Stelco, Retrieved on: Aug. 5, 2020
  7. https://web.archive.org/web/20220112121535/https://www.stelco.com/about-us/our-facilities. Archived from the original on 2022-01-12. {{cite web}}: Missing or empty |title= (help)
  8. (PDF) https://web.archive.org/web/20211202162049/https://www.stelco.com/sites/default/files/2021-10/2020%20Toxics%20Reduction%20Annual%20Report%20%28Public%29.pdf. Archived from the original (PDF) on 2021-12-02. {{cite web}}: Missing or empty |title= (help)
  9. https://www.clevelandcliffs.com/news/news-releases/detail/643/cleveland-cliffs-announces-the-acquisition-of-stelco. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 https://web.archive.org/web/20220126182949/https://www.stelco.com/our-products/specifications. Archived from the original on 2022-01-26. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 https://web.archive.org/web/20220108113339/https://www.stelco.com/our-products/industries. Archived from the original on 2022-01-08. {{cite web}}: Missing or empty |title= (help)
  12. (PDF) https://web.archive.org/web/20230401032848/https://www.stelco.com/sites/default/files/2023-03/60714-Certificate-14FEB2023.pdf. Archived from the original (PDF) on 2023-04-01. {{cite web}}: Missing or empty |title= (help)
  13. AIST_BOF_2023
  14. 14.0 14.1 14.2 14.3 (PDF) https://web.archive.org/web/20211202155801/https://www.stelco.com/sites/default/files/2020-07/LEW%202019%20Toxics%20Reduction%20Annual%20Report%20%28Public%29.pdf. Archived from the original (PDF) on 2021-12-02. {{cite web}}: Missing or empty |title= (help)
  15. AIST_BOF_2023
  16. 16.0 16.1 16.2 16.3 (PDF) https://web.archive.org/web/20220120005735/https://www.aist.org/AIST/aist/AIST/Conferences_Exhibitions/galvatech/USSC_LEW_Plant_Brochure.pdf. Archived from the original (PDF) on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  17. AIST_BF_2020
  18. AIST_BF_2020
  19. AIST_BF_2021
  20. AIST_BF_2021
  21. AIST_BF_2022
  22. AIST_BF_2022
  23. AIST_BF_2023
  24. AIST_BF_2023
  25. 25.0 25.1 https://imis.aist.org/store/detail.aspx?id=PR-RU2024-5. {{cite web}}: Missing or empty |title= (help)
  26. AIST_BF_2020
  27. https://www.stelco.com/news/were-back;AIST_COKE_2020;AIST_BOF_2020. {{cite web}}: Missing or empty |title= (help)
  28. https://web.archive.org/web/20190409053704/http://www.company-histories.com:80/Stelco-Inc-Company-History.html. Archived from the original on 2019-04-09. {{cite web}}: Missing or empty |title= (help)
  29. (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 2022-11-28. {{cite web}}: Missing or empty |title= (help)
  30. 30.0 30.1 30.2 30.3 (PDF) https://web.archive.org/web/20170813103142/https://macsphere.mcmaster.ca/bitstream/11375/18710/1/Loschiavo_Micheal_A_1984_Geo4C6.pdf. Archived from the original (PDF) on 2017-08-13. {{cite web}}: Missing or empty |title= (help)
  31. AIST_BF_2023
  32. https://web.archive.org/web/20230325051428/https://utilityglobal.com/utility-partners-with-stelco-for-the-decarbonization-of-integrated-steelmaking/. Archived from the original on 2023-03-25. {{cite web}}: Missing or empty |title= (help)
  33. https://www.davisindex.com/stelco-to-restart-lake-erie-blast-furnace-in-q3/, https://www.aist.org/news/steel-news/2020/october/12-16-october-2020/after-late-summer-outage,-stelco-bf-resumes-hot-me https://www.newswire.ca/news-releases/stelco-provides-further-details-on-blast-furnace-upgrade-project-809288327.html, https://www.davisindex.com/stelco-to-restart-lake-erie-blast-furnace-in-q3/, https://www.aist.org/news/steel-news/2020/october/12-16-october-2020/after-late-summer-outage,-stelco-bf-resumes-hot-me. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  34. AIST_BOF_2023
  35. AIST_BOF_2023
  36. AIST_BOF_2023
  37. 37.0 37.1 https://web.archive.org/web/20220124203847/https://www.stelco.com/news/were-back. Archived from the original on 2022-01-24. {{cite web}}: Missing or empty |title= (help)
  38. AIST_BOF_2023
  39. AIST_BOF_2023
  40. AIST_BOF_2023

Resources