TenarisSiderca Campana steel plant
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TenarisSiderca Campana steel plant (Dálmine Siderca (predecessor), Dálmine Safta (predecessor), Planta siderúrgica TenarisSiderca), also known as Tenaris Siderca Seamless Tubes Mill, is a steel plant in Campana, Buenos Aires, Argentina that operates direct reduced iron (DRI) and electric arc furnace (EAF) technology.
Location
The map below shows the exact location of the plant in Campana, Buenos Aires, Argentina:
- Location: Dr Jorge Simini 250 B2804MHA, Campana, Argentina
- Coordinates (WGS 84): -34.152554, -58.977388 (exact)
Background
TenarisSiderca is the Argentine division of Tenaris, the world's leading manufacturer of steel pipes for the international energy industry.[1]
The TenarisSiderca steel plant in Campana, Argentina traces its origins back to 1954, when Italian industrialist Agostino Rocca, founder of the Argentine-Italian conglomerate Techint, oversaw the construction of Dálmine Safta, South America's first seamless steel pipe factory and Argentina's largest private steel plant at the time.[1][2][3]
The Dálmine-Safta factory added its own onsite electric steel plant in 1962, and a thermoelectric power plant in 1963. In 1964, the newly expanded complex adopted the name Dálmine-Siderca S.A.[4], subsequently changed to Siderca S.A.I.C. In 1968 the plant started operating a continuous casting machine, the second to be installed in Latin America. In 1976, Siderca installed DRI (direct reduced iron) technology at the plant. This was followed in 1977 by installation of the world's first continuous rolling laminator fed with round bars, and in 1978 with construction of Siderca's port on the Paraná River.[2]
Over the next two decades, Siderca underwent a period of steady growth while forming a series of strategic international alliances. In the mid-1990s, Siderca acquired a controlling interest in Mexico's Tamsa and Italy's Dálmine, becoming the world's largest producer and exporter of seamless steel tubes. In 2001, the company's expansion culminated in the creation of Tenaris, the global steel pipes manufacturing division of the Techint Group. Participants in the Tenaris alliance included Siderca (Argentina), Tamsa (Mexico), Dálmine (Italy), Algoma Tubes (Canada), NKK (Japan), Confab (Brazil), Siat (Argentina), Silcotub (Romania), and TAVSA (Venezuela).[2][4]
The Siderca plant's initial production capacity was about 150,000 tons per annum, intended to cover the domestic market and export to South America. Currently with the installation of modern technology, the plant's annual production exceeds 700,000 tons of tubes, which are exported worldwide.[3]
The plant's industrial complex includes a DRI (direct reduced iron) plant featuring Midrex technology installed in 1976[5], two electric arc furnaces (one Tenova, one Siemens Siemag)[5], 16,000 m2 of buildings, 12 km of railways, and a 2 km canal allowing ships to dock near the steelworks.[4]
In March 2023, Tenaris announced its plans to install a new Electric arc Furnace with a production capacity of 950 ttpa at the Campana plant. This EAF will be equipped with Tenova's Consteel Technology and will replace one of the two existing EAF units at the plant. The Consteel technology uses a continuous feed of raw materials instead of the conventional batch process. This results in higher energy efficiency and productivity with improved emissions control. The company also aims to build a wind farm for its operations in order to reduce their carbon footprint, in line with their 2030 decarbonization goal.[6][7]
Plant Details
Table 1: General Plant Details
| Start date | Workforce size | Power source |
|---|---|---|
| 1960-07-25[8][9] | 2993[10] | Since Oct 2023, The Buena Ventura wind farm now supplies 100 MW of power, through the interconnected grid, to our industrial facilities in Campana, meeting close to 50% of its total electric power requirements and contributing to a lower energy costs.[11][12][13][14] |
Table 2: Ownership and Parent Company Information
| Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
|---|---|---|---|---|---|
| Tenaris SA | 4295883040 | E100000000692 | Siderca SAIC[15] | 4295856035 | E100000001765 |
Table 3: Process and Products
| Steel product category | Steel products | Steel sector end users | ISO 14001 | ISO 50001 | Main production equipment |
|---|---|---|---|---|---|
| finished rolled[16] | pipe[16] | energy[17] | 2022-07-19[18] | 2017-07-22[19] | DRI; EAF |
Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)
| Capacity operating status1 | Electric arc furnace steelmaking capacity | Nominal crude steel capacity (total) |
|---|---|---|
| operating | 1720[20][21][11][22][23] | 1720[20][21][11][22][23] |
| retired | 530[23][11][20][22] | 530[23][11][20][22] |
Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)
| Capacity operating status1 | Sponge iron/DRI capacity | Nominal iron capacity (total) |
|---|---|---|
| operating | 960[24][11][20][25] | 960[26][11][20][25] |
Table 6: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)
| Year | EAF production | Total (all routes) |
|---|---|---|
| 2019 | 878[27] | 878[27] |
| 2020 | 694[27] | 694[27] |
| 2021 | 873[28][23] | 873[28][23] |
| 2022 | 922[29][23] | 922[29][23] |
| 2023 | 910[30] | 910[30] |
Table 7: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)
| Year | DRI production | Other/unknown iron production | Total (all routes) |
|---|---|---|---|
| 2019 | unknown | unknown | – |
| 2020 | >0[31] | >0[31] | –[31] |
| 2021 | >0[32] | >0[32] | –[32] |
| 2022 | 882[29][25] | –[29][25] | 882[29][25] |
| 2023 | 870[30][33] | –[30][33] | 870[30][33] |
Unit Details
Table 8: Direct Reduced Iron Furnace Details
| Unit name | Status | Start date | Furnace manufacturer and model | Furnace type | Current capacity (ttpa) |
|---|---|---|---|---|---|
| unknown DRI (1) | operating[20] | 1976[33][34] | Midrex[33] | shaft furnace | 960[35][25][20] |
Table 9: Electric Arc Furnace Details
| Unit name | Status | Announced date | Start date | Retired date | Furnace manufacturer and model | Current capacity (ttpa) |
|---|---|---|---|---|---|---|
| EAF 4 | retired[36][22][20] | – | – | 2024-08[37] | Tenova | 530[11][22][23][20] |
| EAF 5 | operating[38][39][40] | – | – | – | Tenova | 770[11][22][23][20] |
| EAF 6 | operating[21] | 2023-03-21[41] | 2024[37] | – | Tenova Consteel[37][37] | 950[21] |
Table 10: Electric Arc Furnace Feedstock Details
| Unit name | Scrap-based | % scrap | % DRI | % HBI | % pig iron (unknown if basic/merchant or granulated | % other iron |
|---|---|---|---|---|---|---|
| EAF 4 | yes[20] | 60.00[42][20] | >0[20] | >0[20] | >0[20] | 40.00[20] |
| EAF 5 | yes[20] | 60.00[43][20] | >0[20] | >0[20] | >0[20] | 40.00[20] |
| EAF 6 | yes[37] | >0 | – | – | – | – |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.
References
- ↑ 1.0 1.1 "About us". Tenaris. Retrieved 2020-09-15.
{{cite web}}: CS1 maint: url-status (link) - ↑ 2.0 2.1 2.2 "Historia De Siderca". Prezi. Retrieved 2020-09-15.
{{cite web}}: CS1 maint: url-status (link) - ↑ 3.0 3.1 "Dalmine, DalmineSiderca, Siderca y TenarisSiderca". Portal de Campana. Retrieved 2020-08-05.
{{cite web}}: CS1 maint: url-status (link) - ↑ 4.0 4.1 4.2 Mg. Julia Strada, Dra. Victoria Basualdo, Dr. Fernando Porta (December 2018). "La industria siderúrgica en Argentina: reestructuración productiva y tercerización laboral (1990-2017)" (PDF).
{{cite web}}: CS1 maint: multiple names: authors list (link) CS1 maint: url-status (link) - ↑ 5.0 5.1 "2022 AIST Electric Arc Furnace Roundup". AIST. Retrieved 2022-02-07.
{{cite web}}: CS1 maint: url-status (link) - ↑ "Tenaris takes another step towards cleaner steel production in Argentina". Retrieved 2023-10-10.
- ↑ "New Consteel® EAF for Tenaris in Argentina | Tenova". tenova.com. Retrieved 2023-10-10.
- ↑ https://web.archive.org/web/20220122104238/http://somisasiderar.blogspot.com/2011/06/un-poco-de-historia.html. Archived from the original on 2022-01-22.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20210719194838/https://ar.ternium.com/media/lmmlnij5/gda87.pdf. Archived from the original (PDF) on 2021-07-19.
{{cite web}}: Missing or empty|title=(help) - ↑ https://ir.tenaris.com/static-files/d7cfb643-04c2-4755-8aff-d02d2a555a94.
{{cite web}}: Missing or empty|title=(help) - ↑ 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 (PDF) https://web.archive.org/web/20220126151546/https://ri.conicet.gov.ar/bitstream/handle/11336/79719/CONICET_Digital_Nro.ac06c2ce-cd64-45bd-82fe-f48d82d78f6d_A.pdf?sequence=2&isAllowed=y. Archived from the original (PDF) on 2022-01-26.
{{cite web}}: Missing or empty|title=(help) - ↑ https://ir.tenaris.com/static-files/6cbf9e1e-6bdf-42b0-973a-638f37af8720.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220218012011/https://www.reuters.com/business/energy/tenaris-invest-190-million-new-wind-farm-argentina-2022-02-18/. Archived from the original on 2022-02-18.
{{cite web}}: Missing or empty|title=(help) - ↑ https://ir.tenaris.com/static-files/9b79a2f7-cc37-4248-8da9-5e5644dda7d0.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20210817233752/https://ir.tenaris.com/static-files/0a6a5cb3-b3be-4871-b713-0a285bb3254a. Archived from the original on 2021-08-17.
{{cite web}}: Missing or empty|title=(help) - ↑ 16.0 16.1 https://web.archive.org/web/20220319000239/https://ir.tenaris.com/static-files/ab13a850-f78b-4344-b5c5-ad6d22fa8d9f. Archived from the original on 2022-03-19.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20211102124718/https://www.tenaris.com/en/about-us/. Archived from the original on 2021-11-02.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://www.tenaris.com/media/cl1kfzfx/global_luxemburg_iso_14001_2015-letter.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220320172453/https://www.tenaris.com/en/products-and-services/qhse-certifications/?region. Archived from the original on 2022-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 20.11 20.12 20.13 20.14 20.15 20.16 20.17 20.18 20.19 20.20 20.21 20.22 https://web.archive.org/web/20241213073844/https://ir.tenaris.com/static-files/e752bad1-ba73-430a-b6cd-511512d0ca2c. Archived from the original on 13 December 2024.
{{cite web}}: Missing or empty|title=(help) - ↑ 21.0 21.1 21.2 21.3 https://www.tenaris.com/es/noticias/2024/diversidad-transforma-el-lugar-de-trabajo-4.
{{cite web}}: Missing or empty|title=(help) - ↑ 22.0 22.1 22.2 22.3 22.4 22.5 22.6 https://web.archive.org/web/20240912173047/https://www.tenaris.com/en/news/2023/tenaris-takes-another-step-towards-cleaner-steel-production-in-argentina. Archived from the original on 2024-09-12.
{{cite web}}: Missing or empty|title=(help) - ↑ 23.0 23.1 23.2 23.3 23.4 23.5 23.6 23.7 23.8 23.9 (PDF) https://web.archive.org/web/20220318145710/https://www.argentina.gob.ar/sites/default/files/2021.11.24_sectorial_-_siderurgia_version_web.pdf. Archived from the original (PDF) on 2022-03-18.
{{cite web}}: Missing or empty|title=(help) - ↑ AIST_DRI_2022
- ↑ 25.0 25.1 25.2 25.3 25.4 25.5 "2022 World Direct Reduction Statistics" (PDF). Midrex. 2023-09-12. Archived from the original (PDF) on 2023-11-03.
- ↑ AIST_DRI_2022
- ↑ 27.0 27.1 27.2 27.3 (PDF) https://web.archive.org/web/20211219160811/http://www.acero.org.ar/wp-content/uploads/2021/12/Produccion-Siderurgica-Argentina-1960-2021-.pdf. Archived from the original (PDF) on 2021-12-19.
{{cite web}}: Missing or empty|title=(help) - ↑ 28.0 28.1 (PDF) http://www.acero.org.ar/wp-content/uploads/2022/09/Produccion-Siderurgica-Argentina-1960-2022-.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 29.0 29.1 29.2 29.3 29.4 (PDF) https://web.archive.org/web/20240111063938/https://www.acero.org.ar/wp-content/uploads/2023/07/Produccion-Siderurgica-Argentina-1960-2023-.pdf. Archived from the original (PDF) on 2024-01-11.
{{cite web}}: Missing or empty|title=(help) - ↑ 30.0 30.1 30.2 30.3 30.4 (PDF) https://www.acero.org.ar/wp-content/uploads/2024/10/Produccion-Siderurgica-Argentina-1960-2024-.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 31.0 31.1 31.2 "2020 World Direct Reduction Statistics" (PDF). Midrex. 2021-09-14. Archived from the original (PDF) on 2021-11-29.
- ↑ 32.0 32.1 32.2 "2021 World Direct Reduction Statistics" (PDF). Midrex. 2022-09-01. Archived from the original (PDF) on 2022-10-08.
- ↑ 33.0 33.1 33.2 33.3 33.4 (PDF) https://www.midrex.com/wp-content/uploads/MidrexSTATSBook2023.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://www.midrex.com/wp-content/uploads/Midrex-DFM-4Qtr2021-Final1.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://ri.conicet.gov.ar/bitstream/handle/11336/79719/CONICET_Digital_Nro.ac06c2ce-cd64-45bd-82fe-f48d82d78f6d_A.pdf?sequence=2&isAllowed=y;AIST_DRI_2022.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20240911163607/https://tenova.com/newsroom/latest-tenova/new-consteelr-eaf-tenaris-argentina. Archived from the original on 2024-09-11.
{{cite web}}: Missing or empty|title=(help) - ↑ 37.0 37.1 37.2 37.3 37.4 https://www.tenaris.com/en/news/2024/consteel-furnace-in-siderca.
{{cite web}}: Missing or empty|title=(help) - ↑ AIST_EAF_2022
- ↑ https://web.archive.org/web/20200108220630/http://ir.tenaris.com:80/static-files/a9c0d163-22b4-4e4b-bbcc-46045c1fda94. Archived from the original on 2020-01-08.
{{cite web}}: Missing or empty|title=(help) - ↑ https://www.steelorbis.com/steel-news/latest-news/tenaris-to-replace-one-eaf-at-campana-plant-in-argentina-1283525.htm.
{{cite web}}: Missing or empty|title=(help) - ↑ https://tenova.com/newsroom/press-releases/tenova-contracted-supply-new-consteelr-electric-arc-furnace-eaf-tenariss.
{{cite web}}: Missing or empty|title=(help) - ↑ AIST_EAF_2023
- ↑ AIST_EAF_2023
