Metallus Faircrest steel plant

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Metallus Faircrest steel plant, also known as Timken (former) Faircrest steel plant, is a steel plant in Canton, Ohio, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Canton, Ohio, United States:

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  • Location: 4511 Faircrest St. SW, Canton, Ohio 44706, United States
  • Coordinates (WGS 84): 40.755388, -81.439369 (exact)

Background

The Timken Faircrest steel plant began operating in 1917. In 1985, Timken Steel bought the plant for $500 million.[1]

In 2012, Timken invested $225 million in expanding the Faircrest steel plant, increasing capacity by 25%.[2]

Environmental Compliance & Worker Safety

In 2014, the Occupational Safety and Hazard Association (OSHA) fined TimkenSteel $77,000 after inspections of three of its Ohio plants (including Faircrest) revealed serious violations.[3]

In 2015, two TimkenSteel plants in Ohio, including the Faircrest plant were documented as having violated EPA rules. The Faircrest Plant was listed as releasing twice as much mercury as permitted.[4] It is unclear if TimkenSteel was fined or if any penalty was applied for these violations.

In 2016, a fire technician at the facility died after being exposed to nitrogen gas; OSHA fined TimkenSteel again for violating standards.[5]

In May 2022, U.S. Steel agreed to pay a $1.5 million fine for operating the Edgar Thomson plant without functional air pollution controls.[6]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1917[7] 350[8][9]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Metallus Inc [100.0%] 5041076804 [100.0%] E100000131012 [100.0%] Metallus Inc [100%][10] 5041076804 E100000131012 [100%]

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
semi-finished, finished rolled[11] billet, tube, bar[11] automotive, energy, tools and machinery, transport[12] 2021[13] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 1088[14] 1088[14]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2019 403[15] 403[15]
2020 298[15] 298[15]
2021 794[15] 794[15]
2022 685[16] 685[16]
2023 762 762

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[14] 1985[17] Krupp[17] 1088[14] 175.0[17]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap
unknown EAF (1) yes[14] 100.00[18][19][17][14]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Remarks at the Timken Faircrest Steel Plant in Canton, Ohio". Ronald Reagan. 1984-09-26. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  2. "Timken Breaks Ground on $225 Million Expansion At Its Faircrest Steel Plant in Ohio". news.timken.com. 2012-04-23. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  3. Cable, Josh (2014-11-14). "OSHA Cites TimkenSteel for Amputation and Fall Hazards". EHS Today. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  4. "Civil Penalties Against Polluters Drop by Half During First Year of Trump Administration". Environmental Integrity Project. 2018-02-15. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  5. "OSHA: Nitrogen gas exposure likely culprit in TimkenSteel death". Columbus Dispatch. 2016-03-21. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  6. "TimkenSteel hit with $145K fine for July furnace explosion that killed one, injured 2". Canton Repository. Retrieved 2023-05-10.
  7. https://web.archive.org/web/20201010165139/http://www.timkensteel.com/100. Archived from the original on 2020-10-10. {{cite web}}: Missing or empty |title= (help)
  8. https://www.industryweek.com/the-economy/article/21957086/learn-how-timkens-faircrest-steel-plant-breaks-through-constraints. {{cite web}}: Missing or empty |title= (help)
  9. https://web.archive.org/web/20220730033709/https://www.timkensteel.com/~/media/Faircrest%20Visitor%20Brochure.ashx. Archived from the original on 2022-07-30. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20220111165841/https://www.timkensteel.com/buy-from-us/our-locations. Archived from the original on 2022-01-11. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 https://web.archive.org/web/20220120113046/https://www.timkensteel.com/what-we-make/high-performance-steel. Archived from the original on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  12. https://web.archive.org/web/20210818083121/http://www.timkensteel.com/what-we-make. Archived from the original on 2021-08-18. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20220319042655/http://www.timkensteel.com/~/media/who-we-are/Certificate/TimkenSteel_Canton_EMS_10_2021.ashx. Archived from the original on 2022-03-19. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 14.5 (PDF) https://s203.q4cdn.com/881574725/files/doc_financials/2023/ar/METALLUS-2024-Proxy-Statement-and-2023-Form-10-K-bookmarked.pdf. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 15.5 (PDF) http://s1.q4cdn.com/312465361/files/doc_financials/2020/q4/Financial-Information-Historical-Data-Updates-FY20.pdf. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 https://www.timkensteel.com/~/media/who-we-are/Sustainability/TMS_ESG_2021_FINAL_422_sm.ashx. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20240906183508/https://www.recyclingtoday.com/news/timken-steel-earnings-2022-safety-recycling-ferrous-eaf/. Archived from the original on 2024-09-06. {{cite web}}: Missing or empty |title= (help)
  19. https://web.archive.org/web/20240906173210/https://www.wired.com/2017/03/ricky-rhodes-steel-factory-timken/. Archived from the original on 2024-09-06. {{cite web}}: Missing or empty |title= (help)

Resources