Altos Hornos De Mexico SA AHMSA steel plant

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Altos Hornos De Mexico SA AHMSA steel plant (Siderúrgica Altos Hornos De Mexico S.A. (AHMSA)), also known as AHMSA steel plant, is a steel plant in Monclova, Coahuila, Mexico that operates blast furnace (BF), basic oxygen furnace (BOF), and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Monclova, Coahuila, Mexico:

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  • Location: Prolongación Juárez S/N Col. La Loma, CP. 25770 Monclova, Coahuila, Mexico
  • Coordinates (WGS 84): 26.876889, -101.416612 (exact)

Background

Altos Hornos de Mexico, S.A.B. de C.V. (AHMSA) is the largest integrated steel plant in Mexico, based in the state of Coahuila, 250 kilometers from the United States border.[1]

AHMSA is a national leader in the production and commercialization of flat steel products including hot rolled coil used for machinery parts, wide plate, cold rolled coil, tinplate and tin-free steel, railroad tanks and bridge constructions, and structural shapes. It also produces non-flat steel products like heavy shapes. The company benefits from a fully integrated supply chain, with its own coal and iron mines supplying raw materials to the steel plant.[2]

AHMSA was founded in 1941 in response to steel shortages caused by World War II. The plant's location was chosen for its proximity to the iron and coal mines of Coahuila and the neighboring state of Durango. Steel production officially began with the inauguration of the plant's first blast furnace and hot-rolling mill in 1944. Additional facilities were steadily added over the next three decades, including a cold-rolling mill in 1946, a coking plant in 1955, and a basic oxygen furnace in 1971.[3]

Another major expansion came in 1976, with the addition of a second steel plant that included Mexico's largest and most modern blast furnace, new coking and pelletizing plants, and continuous casting and cold-rolling facilities.[3]

In 1991, following a period of financial instability and rising debt, AHMSA was sold by the Mexican government to its current owner, Grupo Acerero del Norte (GAN). The plant continued to grow and modernize over the ensuing three decades, with the decommissioning of blast furnace No. 1 in 2002, the addition of two new blast furnaces (No. 5 in 1994 and No. 6 in 2010), and the commissioning of a Steckel rolling mill and a 1.2-million tpa Primetals electric arc furnace in 2013 and 2015, respectively.[3]

In 2018, the most recent year for which the company reported official production figures, liquid steel volume at AHMSA reached 4.52 million tons.[4] However, production suffered a 25% dropoff in the first three quarters of 2019, due in part to tariffs imposed by the United States, according to company executive James Pignatelli.[5] By August 2020 AHMSA was reported to be in danger of bankruptcy, with losses of M$4.2 billion (4.2 billion Mexican pesos) in the first quarter of 2020 alone.[6]

Hampered by insufficient capital and ongoing financial pressures, AHMSA was forced to terminate all operations at the Monclova plant at the end of 2022, after Mexico's Federal Electricity Commission cut off power supply to the plant.[7] In March 2023, the US-based investment fund Argentem Creek Partners agreed to buy a controlling share in AHMSA, with plans to return the plant to service.[8][9][10] By the end of 2023, the new owners reported that normal steelmaking operations were on schedule to resume sometime in 2024, pending confirmation and formalization of a US $600 million financing package.[10][11][12]

Plant Details

Table 1: General Plant Details

Start date Idled date Workforce size Power source Iron ore source Coal source
1944[13] 2022-12[14][15][16][17][18] 7366[19] 40 MW onsite gas-fired power plant (generates more than 50% of steel plant's electricity)[13] MINOSA & CEMESA Mexican iron mining subsidiaries[20] MICARE & MIMOSA Mexican coal-mining subsidiaries[20]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Grupo Acerero del Norte SA de CV; natural person(s); small shareholder(s) 4296535922; not applicable; not applicable E100000131250; E100000123261; E100001015587 Altos Hornos de Mexico SAB de CV[21][22] 4295884289 E100001010310

Table 3: Process and Products

Steel product category Steel products Steel sector end users Main production equipment
semi-finished, finished rolled[23] sheet, profile, plate[24] building and infrastructure, steel packaging, tools and machinery[21] BF; BOF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
mothballed 4300[25][26] 1200[26] 5500[25][26]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
mothballed 4380[25] 4380[25]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
2263[27][28][29] 821[27][26] 4200[27][26]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production EAF production Other/unknown steel production Total (all routes)
2019 3121[19] 429[19] [19] 3550[19]
2020 1667[30][25] 223[30][25] [30][25] 1890[30][25]
2021 1760[30][25][31] 240[30][25][31] [30][25][31] 2000[30][25][31]
2022 >0[15] >0[15] >0[15] [15]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Total (all routes)
2019 2990[32][19] 2990[33][19]
2020 1561[34] 1561[35]
2021 1541[36] 1541[37]
2022 1400[38] 1400[39]
2023 [40] [40]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Start date Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 5 mothballed[41][42][43] 1976[13][44][45] 2210.0 m3[46][47] 2628[25] unknown 2014[48]
BF 6 mothballed[41][42][43] 2011[13][45] 1392.0 m3[49] 1752[25] unknown

Table 10: Electric Arc Furnace Details

Unit name Status Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) mothballed[41][43] 1200[26] 160.0[50][13][26][51]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % HBI % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[26] 70.00[52][26] 15.00[53][26] 15.00[54][26]

Table 12: Basic Oxygen Furnace Details

Unit name Status Current capacity (ttpa)
unknown BOF (1) mothballed[40] 300[25][26]
unknown BOF (2) mothballed[40] 300[25][26]
unknown BOF (3) mothballed[40] 300[25][26]
unknown BOF (4) mothballed[40] 1700[25][26]
unknown BOF (5) mothballed[40] 1700[25][26]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Nuestra Razón de Ser". AHMSA. Retrieved 2020-09-16.{{cite web}}: CS1 maint: url-status (link)
  2. "Grupo Acerero del Norte, S.A. de C.V." Canacero. Retrieved 2020-09-09.{{cite web}}: CS1 maint: url-status (link)
  3. 3.0 3.1 3.2 "Nuestra Historia". AHMSA. Retrieved 2020-09-06.{{cite web}}: CS1 maint: url-status (link)
  4. "Reporte Anual 2018" (PDF). AHMSA. April 10, 2019.{{cite web}}: CS1 maint: url-status (link)
  5. "AHMSA reduce su capacidad de producción casi 25% en 2019; espera la ratificación del T-MEC". El Economista. October 15, 2019.{{cite web}}: CS1 maint: url-status (link)
  6. "AHMSA enfrenta una espiral financiera que la acerca de nuevo a la quiebra". El CEO. August 6, 2020.{{cite web}}: CS1 maint: url-status (link)
  7. "AHMSA not produce steel for more than 160 days, due to lack of capital". Yieh Corp Steel News (in русский). June 9, 2023.{{cite web}}: CS1 maint: url-status (link)
  8. "Foreign investors agree to buy AHMSA". SteelOrbis. March 2, 2023.{{cite web}}: CS1 maint: url-status (link)
  9. "Cierre de AHMSA 'derriba' 15% la producción de acero". El Financiero. August 23, 2023.{{cite web}}: CS1 maint: url-status (link)
  10. 10.0 10.1 "AHMSA anticipates recovery in H2 2024". SteelOrbis. July 19, 2023.{{cite web}}: CS1 maint: url-status (link)
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  12. "Mexico's Ahmsa nears restarting production: sources". SEAISI. December 1, 2023.{{cite web}}: CS1 maint: url-status (link)
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