Arjas Steel Tadipatri plant

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Arjas Steel Tadipatri plant, also known as Gerdau Steel India (formerly), is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Tadipatri, Andhra Pradesh, India.

Location

The map below shows the exact location of the plant in Tadipatri, Andhra Pradesh, India:

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  • Location: Jambulapadu(v) Tadipatri Mandal, Ananthpur District Andhra Pradesh, Pincode - 515411, India
  • Coordinates (WGS 84): 14.873471, 78.048425 (exact)

Background

The Arjas Steel Tadipatri plant began operating in 2012 under Arjas Steel Pvt Ltd.[1] There are two captive power plants on-site producing around 70% of the energy needed at the facility (combined capacity of 21 MW).[2] The first captive power plant uses the waste heat of the coke plant (with a capacity of 15 MW) and the second captive power plant uses blast furnace gas (with a capacity of 6 MW).[1]

In 2018, six workers died and another four were injured after a carbon monoxide gas leak occurred at the plant.[3]

In 2019, another employee died after falling on a fork lift.[4]

Expansion

A 2010 Environment Management plan details the plan to expand the plant capacity from 300 ttpa to 1000 ttpa.[5] In 2019, Arjas Steel Ltd announced its plans to increase the capacity at the plant by 350 to 375 ttpa with an investment of INR 350 crore.[6][7] The company stated it would be investing Rs 200 crore on the expansion, which would be completed in 2023.[8] However, according to the OECD's steelmaking report, the completion date has been updated to 2030.[9] As of December 2022, the expansion has already begun and is expected to commence operations in 2025.[10]


In April 2024, Sandur Manganese & Iron Ores (SMIORE) signed an agreement to acquire 81% stake in Arjas Steel for an enterprise value of ₹3,000 crore.[11]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source Iron ore source
Main plant Operating[12] 2012[13] 1800[14] two captive power plants (21 MW capacity combined)[14] Bellary, Hospet, Kurnool, Kadappa[15]
Main plant Operating[12] 2012[13] 1800[14] two captive power plants (21 MW capacity combined)[14] Bellary, Hospet, Kurnool, Kadappa[15]
Expansion Construction[16] 2019[17] 2022[18] 2025[19] Bellary, Hospet, Kurnool, Kadappa[15]

Table 2: Ownership and Parent Company Information

Phase Owner Owner company PermID Owner company GEM ID
Main plant Arjas Steel Pvt Ltd[20] 4297665844 E100000130841

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment Detailed production equipment
Main plant semi-finished; finished rolled[13] profiles; rounds; squares; bars[13] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[21] 2018[22] 2021[22] BF, BOF[23] sinter plant; coke ovens; 1 BF (300 m3); 2 BOF (32 ton each)[23][24]
Main plant semi-finished; finished rolled[13] profiles; rounds; squares; bars[13] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[21] 2018[22] 2021[22] BF, BOF[23] sinter plant; coke ovens; 1 BF (300 m3); 2 BOF (32 ton each)[23][24]
Expansion semi-finished; finished rolled[13] profiles; rounds; squares; bars[13] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[21] BF, BOF[23] BF; BOF[23][15]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 325 TTPA[13][13] 325 TTPA[13][13]
Main plant mothballed 325 TTPA[13][13] 325 TTPA[13][13]
Expansion construction 620 TTPA[25][15] 620 TTPA[25][15]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 324 TTPA[23] 324 TTPA[23]
Main plant mothballed [23] [23]
Expansion construction 700 TTPA[15] 700 TTPA[15]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke
Main plant 450 TTPA[23] 200 TTPA[24]
Main plant 450 TTPA[23] 200 TTPA[24]
Expansion

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020
2021 295 TTPA[26] 295 TTPA
2022 303 TTPA[26] 303 TTPA

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020
2021 16 TTPA[26] 16 TTPA
2022 25 TTPA[26] 25 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
unknown construction[16] 2019[17] 2022[18] 2030[25] 750 m³[15] 700[15] unknown unknown
unknown operating[13] unknown unknown 2010[27] Shougang, China[27] 350 m³[23] 324[23] unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. 1.0 1.1 "Launch of the Brand". Arjas. Archived from the original on January 14, 2022. Retrieved January 18, 2022.
  2. "Arjas Steel Private Ltd". Indian Steel Association. Retrieved 2022-03-05.{{cite web}}: CS1 maint: url-status (link)
  3. Umashanker, K (2018-07-13). "Six dead in Tadipatri steel factory gas leak". The Hindu. Retrieved 2022-03-05.{{cite web}}: CS1 maint: url-status (link)
  4. "Contract employee dies in accident at steel factory". The Hindu. Special Correspondent. 2019-07-26. ISSN 0971-751X. Retrieved 2022-03-05.{{cite news}}: CS1 maint: others (link)
  5. "Environment Management Plan for Proposed Expansion (from 0.3 mtpa to 1.0 mtpa)" (PDF). Arjas. November 2010. Retrieved 09 January 2024. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  6. Mazumdar, Rakhi (2019-11-01). "Arjas Steel starts working on four-year road map to raise capacity". The Economic Times. Retrieved 2022-03-05.
  7. "Arjas Steel to invest Rs. 350 crore at its Tadipatri unit". Deccan Chronicle. 15 December 2022. Retrieved 09 January 2024. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. Reddem, Appaji (2019-10-20). "Arjas Steel to invest ₹200 crore on doubling its capacity". The Hindu. ISSN 0971-751X. Retrieved 2022-03-05.
  9. "Latest Developments in Steelmaking Capacity" (PDF). OECD. 2021. Retrieved 2022-03-05.{{cite web}}: CS1 maint: url-status (link)
  10. "Arjas Steel to surge annual production capacity by 37.5%". Maufacturing Today. 15 December 2022. Retrieved 09 January 2024. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  11. "Sandur Manganese to acquire Arjas Steel for ₹3,000 crore". Financialexpress. 2024-04-27. Retrieved 2024-10-16.
  12. 12.0 12.1 https://web.archive.org/web/20240125060441/https://www.arjas.com/. Archived from the original on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  13. 13.00 13.01 13.02 13.03 13.04 13.05 13.06 13.07 13.08 13.09 13.10 13.11 13.12 13.13 13.14 13.15 13.16 https://www.arjas.com/about-us. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 https://web.archive.org/web/20220116025850/http://indsteel.org/arjas-steel-private-ltd.php. Archived from the original on 16 January 2022. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 (PDF) https://web.archive.org/web/20240115065734/https://www.arjas.com/assets/images/clearances/Environmental-Impact-Assessment-Reports.pdf. Archived from the original (PDF) on 15 January 2024. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 https://web.archive.org/web/20221220120202/https://www.indiablooms.com/finance-details/17418/arjas-steel-to-increase-annual-production-capacity-to-550-000-tons-at-an-investment-of-over-rs-600-cr.html. Archived from the original on 20 December 2022. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 https://web.archive.org/web/20240115055220/https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/arjas-steel-starts-working-on-four-year-road-map-to-raise-capacity/articleshow/71852902.cms. Archived from the original on 15 January 2024. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 https://constructionreviewonline.com/news/project-for-expansion-of-arjas-steel-plants-in-india-kicks-off/. {{cite web}}: Missing or empty |title= (help)
  19. [https://www.indiablooms.com/finance-details/17418/arjas-steel-to-increase-annual-production-capacity-to-550-000-tons-at-an-investment-of-over-rs-600-cr.html https://www.newprojectstracker.com/blog/arjas-steel-to-invest-rs-610-crore-to-augment-capacity/ https://www.indiablooms.com/finance-details/17418/arjas-steel-to-increase-annual-production-capacity-to-550-000-tons-at-an-investment-of-over-rs-600-cr.html https://www.newprojectstracker.com/blog/arjas-steel-to-invest-rs-610-crore-to-augment-capacity/]. {{cite web}}: Check |url= value (help); Missing or empty |title= (help); line feed character in |url= at position 157 (help)
  20. https://web.archive.org/web/20220112162003/https://www.arjas.com/about-us/units-in-india. Archived from the original on 12 January 2022. {{cite web}}: Missing or empty |title= (help)
  21. 21.0 21.1 21.2 https://web.archive.org/web/20220204142250/https://www.arjas.com/industry-applications. Archived from the original on 04 February 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  22. 22.0 22.1 22.2 22.3 https://www.arjas.com/certifications. {{cite web}}: Missing or empty |title= (help)
  23. 23.00 23.01 23.02 23.03 23.04 23.05 23.06 23.07 23.08 23.09 23.10 23.11 23.12 23.13 https://web.archive.org/web/20220119233914/https://www.arjas.com/value-chain/key-facilities. Archived from the original on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 24.2 24.3 https://www.arjas.com/tadipatri. {{cite web}}: Missing or empty |title= (help)
  25. 25.0 25.1 25.2 (PDF) https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf. {{cite web}}: Missing or empty |title= (help)
  26. 26.0 26.1 26.2 26.3 (PDF) https://web.archive.org/web/20240115075452/https://www.arjas.com/assets/images/clearances/En-Plan.pdf. Archived from the original (PDF) on 15 January 2024. {{cite web}}: Missing or empty |title= (help)
  27. 27.0 27.1 (PDF) http://environmentclearance.nic.in/writereaddata/Online/EDS/19_May_2017_1919304707DYCJP5XResponseLettertoEC-Gerdau.pdf. {{cite web}}: Missing or empty |title= (help)

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