Cleveland-Cliffs Coatesville steel plant

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Cleveland-Cliffs Coatesville steel plant, also known as ArcelorMittal Coatesville steel plant (predecessor), ArcelorMittal - Bethlehem Steel, is a steel plant in Coatesville, Pennsylvania, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Coatesville, Pennsylvania, United States:

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  • Location: 139 Modena Road, Coatesville, PA 19230, United States
  • Coordinates (WGS 84): 39.977819, -75.824512 (exact)

Background

The Cleveland-Cliffs Coatesville plant began operating in 1810 as the Brandywine Ironworks and Nail Factory. It was also named the Lukens Steel Company for most of the 1900s. The plant was bought by Bethlehem Steel in 1998 for $400 million; however, after the company went bankrupt, it was bought by the International Steel Group (ISG) in 2003, which was bought by ArcelorMittal in 2004 and renamed to Coatesville (and Bethlehem Steel).[1][2] ArcelorMittal USA was bought by Cleveland-Cliffs in 2020 for $1.1 billion, at which point the Coatesville plant transferred owners again.[3]

In 2013, three workers were injured after a furnace exploded at the facility.[4] A similar incident had occurred in the past at the plant, when in May 2007 a block in a 165-ton electric arc furnace's taphole caused an explosion, killing one worker and injuring two others.[5]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1810[6][7] 754[8]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Cleveland-Cliffs Inc 4295903753 E100001000649 Cleveland-Cliffs Inc[8] 4295903753 E100001000649

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
semi-finished, finished rolled[8] plate, slab[8][9] building and infrastructure, energy, steel packaging, tools and machinery, transport[8] 2022-10-08[10] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 800[8] 800[8]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2019 300[11] 300[11]
2020 200[12] 200[12]
2021 538[13] 538[13]
2022 150[14] 150[14]
2023 170[9] 170[9]

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[15] 1985[15] 800[8] 150.0[15][8]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[16] 100[15] unknown unknown unknown unknown unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. Metz, Gretchen (2010-06-22). "200 years of making steel in Coatesville". Delco Times. Retrieved 2021-11-03.{{cite web}}: CS1 maint: url-status (link)
  2. "Coatesville Aims to Make Steel for 200 Years". United Steelworkers. 2019-05-28. Retrieved 2021-11-03.{{cite web}}: CS1 maint: url-status (link)
  3. "Cleveland-Cliffs Completes Acquisition of AK Steel". Industry Week. 2020-03-13. Retrieved 2022-08-16.{{cite web}}: CS1 maint: url-status (link)
  4. "Three injured in Pennsylvania steel plant explosion". www.hazardexonthenet.net. 2013-05-28. Retrieved 2021-11-03.{{cite web}}: CS1 maint: url-status (link)
  5. Ferguson, Scott; Zsamboky, Nick (January, 2017). "Electric Arc Furnace Explosions: A Deadly but Preventable Problem" (PDF). AIST. Retrieved 03 October, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. http://towns-and-nature.blogspot.com/2021/01/coatesville-pa-cleveland.html. {{cite web}}: Missing or empty |title= (help)
  7. (PDF) https://web.archive.org/web/20220126190549/https://usa.arcelormittal.com/~/media/Files/A/Arcelormittal-USA-V2/our-operations/Fact%20sheets/2019_Coatesvillev2.pdf. Archived from the original (PDF) on 2022-01-26. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 https://web.archive.org/web/20211129151159/https://www.clevelandcliffs.com/operations/steelmaking/coatesville. Archived from the original on 2021-11-29. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 (PDF) https://www.clevelandcliffs.com/investors/sec-filings/all-sec-filings/content/0000764065-24-000038/0000764065-24-000038.pdf. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20220206003320/https://www.clevelandcliffs.com/sustainability/environment/certifications. Archived from the original on 2022-02-06. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 "Fact Book 2019" (PDF). ArcelorMittal. Archived from the original (PDF) on 2021-11-03.
  12. 12.0 12.1 (PDF) https://web.archive.org/web/20220129220418/https://corporate-media.arcelormittal.com/media/kl3iewkk/fact-book-2020.pdf. Archived from the original (PDF) on 2022-01-29. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 (PDF) https://d1io3yog0oux5.cloudfront.net/_ec8d6dfae8d64afee055b64f5ad2abef/clevelandcliffs/db/1188/11225/file/CLF_2021_AnnualReport.pdf. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 (PDF) https://web.archive.org/web/20240111070605/https://d1io3yog0oux5.cloudfront.net/_17f2d607755f59ced370ce84b01fdd15/clevelandcliffs/db/1188/11492/file/CLF_AnnualReport_2022_04032023.pdf. Archived from the original (PDF) on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  16. (PDF) https://web.archive.org/web/20240805213842/https://d1io3yog0oux5.cloudfront.net/clevelandcliffs/files/pages/clevelandcliffs/db/1184/description/2023+Documents/CCI_LEED_Recycled_content_2023_4.3.23.pdf. Archived from the original (PDF) on 2024-08-05. {{cite web}}: Missing or empty |title= (help)

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