Egyptian Sponge Iron and Steel Company Sadat City plant

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Egyptian Sponge Iron and Steel Company Sadat City plant (الشركة المصرية للحديد الإسفنجي و الصلب), also known as ESISCo, is a steel plant in Sadat City, Menofia, Egypt that operates direct reduced iron (DRI) and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Sadat City, Menofia, Egypt:

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  • Location: 5th Industrial Zone, Sadat City, Egypt
  • Coordinates (WGS 84): 30.393079, 30.58773 (exact)

Background

The Egyptian Sponge Iron and Steel plant in Sadat City has been operating since 2008. It is owned by Beshay Steel group, the largest privately owned steel producer in Egypt. In September 2022, plant workers went on a strike to protest low wages.[1]

Plant Details

Table 1: General Plant Details

Start date Workforce size
2008[2] 1750

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Beshay Steel 5040954607 E100000131009 Egyptian Sponge Iron & Steel Company SAE [100%][3] 5040955029 E100000131010 [100%]

Table 3: Process and Products

Steel product category Steel products Main production equipment
crude, semi-finished, finished rolled[4] wire rod, rebar, billet, angle, profile[4] DRI; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 3000[3] 3000[3]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Sponge iron/DRI capacity Nominal iron capacity (total)
operating 1800[3] 1800[3]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Pellets
NF NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year DRI production Other/unknown iron production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Unit Details

Table 9: Direct Reduced Iron Furnace Details

Unit name Status Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
unknown DRI (1) operating[3] 2015[5] Midrex[5] not found 1800[3] not found

Table 10: Electric Arc Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[3] 2007[6] 2009[6] Siemens[6] 1500[3] 165.0[7][8][3]
unknown EAF (2) operating[3] 1500[3] [7][8][3]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) None unknown unknown unknown unknown unknown unknown unknown unknown
unknown EAF (2) None unknown unknown unknown unknown unknown unknown unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. Kassab, Beesan (08/29/2022). "Beshay Steel workers strike, demand wage increase". Mada Masr. Retrieved 09/26/2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  2. https://web.archive.org/web/20220121112804/https://www.linkedin.com/company/egyptian-sponge-iron-&-steel-company/about/. Archived from the original on 2022-01-21. {{cite web}}: Missing or empty |title= (help)
  3. 3.00 3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 3.11 3.12 https://web.archive.org/web/20240125062226/https://www.beshaysteel.com/subsidiaries-and-capacities/. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  4. 4.0 4.1 https://web.archive.org/web/20210225114011/https://www.beshaysteel.com/categories/. Archived from the original on 2021-02-25. {{cite web}}: Missing or empty |title= (help)
  5. 5.0 5.1 https://web.archive.org/web/20240123183727/https://www.midrex.com/tech-article/midrex-direct-reduction-plants-2015-operations-summary/. Archived from the original on 2024-01-23. {{cite web}}: Missing or empty |title= (help)
  6. 6.0 6.1 6.2 https://www.aist.org/siemens-to-supply-eaf-meltshop-for-egyptian-sponge-iron-steel. {{cite web}}: Missing or empty |title= (help)
  7. 7.0 7.1 https://web.archive.org/web/20220320173526/https://www.midrex.com/about-midrex/midrex-plants/. Archived from the original on 2022-03-20. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 https://www.aist.org/news/steel-news/2007/november/siemens-to-supply-eaf-meltshop-for-egyptian-sponge/. {{cite web}}: Missing or empty |title= (help)

Resources