Evraz ZSMK steel plant

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Evraz ZSMK steel plant (НКМК, Металлургический комбинат ЕВРАЗ ЗСМК , ОАО "ЕВРАЗ Объединенный Западно-Сибирский металлургический комбинат", Новокузнецкий металлургический комбинат (до 2003 года Кузнецкий металлургический комбинат), Западно-Сибирский металлургический комбинат, Новокузнецкий металлургический комбинат, ЗСМК, Кузнецкий металлургический завод (predecessor)), also known as ZSMK, Kuznetsk Iron and Steel Works, Novokuznetsk Iron and Steel Works, NKMK, West Siberian Iron & Steel, is a steel plant in Novokuznetsk, Kemerovskaya, Russia that operates blast furnace (BF), basic oxygen furnace (BOF), and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Novokuznetsk, Kemerovskaya, Russia:

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  • Location: Kosmicheskoye Shosse, 16, Novokuznetsk, Kemerovskaya oblast, Russia, 654042
  • Coordinates (WGS 84): 53.88618, 87.257618 (exact)

Background

Modern EVRAZ ZSMK steel plant consists of two production sites. The Novokuznetsk Iron and Steel Works (also known as Kuznetsk Iron and Steel Works; NKMK) was the first one to be built. The first pig iron was produced here in 1932. In the same year, the open-hearth furnace, blooming and rail and beam mill were put into operation at the plant. In subsequent years, the plant launched steel production in an electric arc furnace. After the collapse of the USSR, the enterprise acquired modern equipment for steel smelting and closed the outdated blast furnaces. The former NKMK currently has an operating electric arc furnace that produces up to 1.5 million tons of steel per year.[1]

The second asset of the company - the West Siberian Iron and Steel Works (also known as ZSMK) - was launched in 1964. The first pig iron was produced here in 1964, and in 1968 a basic oxygen furnace shop was launched. In 1992, the plant was privatized, and in 2002 it became part of the EVRAZ company group. Since 2011, ZSMK plant has been merged with NKMK, but the name EVRAZ ZSMK has been retained for both plants combined. Now ZSMK includes a coking plant, blast-furnace, steel-smelting and rolling production. Steel is smelted in the basic oxygen furnace shops with a total capacity of 8 million tons of steel per year. The blast furnace has a design capacity of about 4.4 million tons of pig iron.[1] The plant also has an Electric Arc Furnace (EAF) shop.[2] The Evraz ZSMK steel plant is powered by the nearby Zapadno-Sibirskaya power station.

Environmental & safety violations

Evraz ZSMK company paid 65 million rubles in environmental damages in 2024 for polluting Bolshoy Unzas River. The plant discharged wastewater into the Bolshoy Unzas River in excess of certain standards for ammonium, nitrites, nitrates, zinc, manganese, phenols, petroleum products and suspended matter.[3]

In August 2023, an incident occurred at EVRAZ ZSMK in the EAF-2 shop when the ladle suffered a burn-through, and the molten metal spilled into the facility.[4] As a result of the high-temperature exposure from the flames generated by the incident, the crane operator was injured.[5]

EVRAZ has not published consolidated financial results since 2022 due to the lack of an auditor as a result of the sanctions imposed on the company and its shareholders. Thus, current annual production data is not available. In 2022, EVRAZ Group produced 12,800 thousand tons of steel. Revenue in Russia for 2023 amounted to USD 7.7 billion, which is 19% less than the previous year.[6]

Plant Details

Table 1: General Plant Details

Construction date Start date Workforce size Power source Iron ore source Coal source
1929[7] 1932[7][8] 22507[9] Zapadno-Sibirskaya power station[10] Evrazruda (Tashtagol mine, Gorno-Shorskaya mine, Kazskaya mine); Горнорудный филиал ЕВРАЗ ЗСМК (шахта «Таштагольская»; шахта «Шерегешская»; шахта «Казская»)[11][12] Alardinskaya coal mine[13]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
EVRAZ PLC 5036227579 E100001000663 Evraz ZSMK JSC[11] 5000037548 E100001010327

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
semi-finished, finished rolled[11] shapes, wire rod, rail, rebar, bar, billet, coil, slab, beam, pig iron[14][11] building and infrastructure, transport[15] 2023[16] 2023[16] unknown BF; BOF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
announced 1141[17] 1141[17]
operating 6560[8][9] 2200[8] 8760[8][9]
operating pre-retirement 1141[8][9] 1141[8][9]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
operating 6200[18][19][8] 6200[18][19][8]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF 7200[20][11] 5210[21][11] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production EAF production Other/unknown steel production Total (all routes)
2019 unknown[22][11][8] 1500[22][11][8] [22][11][8] 1500[22][11][8]
2020 >0[11] >0[11] 7600[11] 7600[11]
2021 >0[23][24][25] >0[23][24][25] 7272[23][24][25] 7272[23][24][25]
2022 unknown unknown unknown
2023 unknown unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 unknown[11] unknown[11] [11]
2020 6200[26] [26] 6200[26]
2021 5700[23] [23] 5700[23]
2022 unknown unknown
2023 unknown unknown

Unit Details

Table 9: Blast Furnace Details

Unit name Status Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 operating[18][27][28][29][11][30][8] 1964[31][32][33][34][8] Paul Wurth (parts) Kalugin Shaftless Stove (KSS)[35][36] 3000.0 m3[28][8] 2548[19] unknown 2016-06-27[28]
BF 2 operating[18][27][28][29][11][30][8] 1967[18][8][11][30] Paul Wurth (parts) Kalugin Shaftless Stove (KSS)[35][36] 2000.0 m3[18][8] 1170[18][8] unknown 2017-08-16[18]
BF 3 operating[18][27][28][29][11][30][8] 1971[18][27][28][29][11][30][8] Paul Wurth (parts) Kalugin Shaftless Stove (KSS)[35][36] 3000.0 m3[27][8] 2482[19] unknown 2018-12-27[29]

Table 10: Electric Arc Furnace Details

Unit name Status Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[8][7][37] 1100[8] 100.0[8][11][30]
unknown EAF (2) operating[38][7][37][39][8] 1100[8] 100.0[8][11][30]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[40] >0[40] unknown
unknown EAF (2) yes[40] >0[40] unknown

Table 12: Basic Oxygen Furnace Details

Unit name Status Announced date Start date Current capacity (ttpa) Current size
BOF 1 operating[17][8] 1968[17] 1141[8][9] 160.0 tonnes[8]
BOF 2 operating pre-retirement[17] 1968[17] 1141[8][9] 160.0 tonnes[8]
BOF 3 operating[17][8] 1968[17] 1141[8][9] 160.0 tonnes[8]
BOF 4 operating[41][8] 1974[42] 2139[8][9] 300.0 tonnes[8]
BOF 5 operating[41][8] 1974[42] 2139[8][9] 300.0 tonnes[8]
Unknown BOF (6) announced[17] 2024[17] [17] 1141[17]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

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