Gerdau Fort Smith steel plant

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Gerdau Fort Smith steel plant, also known as Mac Steel, is a steel plant in Fort Smith, Arkansas, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Fort Smith, Arkansas, United States:

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  • Location: 5225 Planters Rd, Fort Smith, AR 72916, United States
  • Coordinates (WGS 84): 35.307055, -94.372912 (exact)

Background

The Gerdau Fort Smith steel plant began operating in 1984. It was previously known as Mac Steel and owned by Quanex Corp., which was acquired by Gerdau SA for $1.5 billion in 2007; at that point ownership of the facility transferred to Gerdau.[1]

In June 2021, a fire at the Gerdau Fort Smith plant hospitalized one person.[2]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1984[3] 507[4][5][6]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Gerdau SA 5000004542 E100001010270 Gerdau Ameristeel Corp[5] 4295861819 E100001010298

Table 3: Process and Products

Steel product category Steel products Steel sector end users Main production equipment
semi-finished, finished rolled[7] billet, beam, bar[7][8] building and infrastructure, steel packaging, transport[7] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 505[5][9][10] 505[5][9][10]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[11] 1984[12] 252[9][13][5] 54.0[12]
unknown EAF (2) operating[14] 1984 Lectromelt[12] 253[15][9][13] 54.0[16]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % HBI % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) yes[17] 90.00[12] >0[12] unknown 5.00[12] 5.00[12]
unknown EAF (2) yes[17] 90.00 >0[12] unknown unknown 5.00[12] 5.00[12]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Gerdau Acquiring MacSteel Mini-Mills for $1.5 Billion". Forging Magazine. 2007-11-18. Retrieved 2021-11-18.{{cite web}}: CS1 maint: url-status (link)
  2. "Fire at Gerdau mill in Fort Smith sends one person to the hospital". 5newsonline. 2021-06-30. Retrieved 2021-11-18.{{cite web}}: CS1 maint: url-status (link)
  3. AIST_EAF_2023
  4. https://indicatorshandbook.gerdau.digital/human-capital.html. {{cite web}}: Missing or empty |title= (help)
  5. 5.0 5.1 5.2 5.3 5.4 "Gerdau S.A. Form 20-F for the Fiscal Year Ended December 31, 2023". US Securities & Exchange Commission. 2024-03-28. Archived from the original on 2024-06-03. Retrieved 2024-05-31.
  6. https://web.archive.org/web/20220120013018/https://www2.gerdau.com/gerdau-locations. Archived from the original on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  7. 7.0 7.1 7.2 https://web.archive.org/web/20240125061725/https://www2.gerdau.com/. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20240119054934/https://www.swtimes.com/story/business/2013/12/08/gerdau-plant-in-fort-smith/26286034007/. Archived from the original on 2024-01-19. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 9.3 https://www.argusmedia.com/en/news/2091309-gerdau-to-restart-arkansas-sbq-ops. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 https://www.mohajersara.org/forum/attachment/3489_SteelPlant_NorthAmerica_AISI_version_June252013.pdf;AIST_EAF_2023. {{cite web}}: Missing or empty |title= (help)
  11. AIST_EAF_2023
  12. 12.0 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 (PDF) https://www.mohajersara.org/forum/attachment/3489_SteelPlant_NorthAmerica_AISI_version_June252013.pdf. {{cite web}}: Missing or empty |title= (help)
  14. AIST_EAF_2023
  15. AIST_EAF_2023
  16. AIST_EAF_2023
  17. 17.0 17.1 https://www.sec.gov/Archives/edgar/data/1073404/000110465908023988/a08-10051_220f.htm. {{cite web}}: Missing or empty |title= (help)

Resources