JSPL Raigarh steel plant

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JSPL Raigarh steel plant, also known as JSPL Raigarh steel plant, is a steel plant in Raigarh, Chhattisgarh, India that operates blast furnace (BF), basic oxygen furnace (BOF), electric arc furnace (EAF), and direct reduced iron (DRI) technology.

Location

The map below shows the exact location of the plant in Raigarh, Chhattisgarh, India:

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  • Location: JSPL Post Box No. 16, Kharsia Road, Raigarh, Chhattisgarh 496001, India
  • Coordinates (WGS 84): 21.922703, 83.347178 (exact)

Background

The JSPL Chhattisgarh plant started operations in 1989[1] and is the largest coal-based sponge iron manufacturing facility in the world.[2]

In March 2013, JSPL announced its plan to expand the Raigarh plant capacity in two phases at at total estimated cost of Rs 24,000 crore. The capacity is expected to increase from 3 mtpa, by 4 mtpa in first phase and by 3 mtpa in second phase.[3]

According to a revised pre-feasibility report dated July 2021, the expansion plan was modified to increase the capacity by 9 mtpa (0.9 mtpa by augmenting existing facilities and 8.1 mtpa by additional facilities).[4] The construction of the expansion project is expected to begin in 2025 and completed in 2027.[5] JSPL started coal production at its Gare Palma IV/6 mine in Oct 2023 to support the expansion plan.[6]

Workers' Rights

In 2023, JSPL was ordered to pay Rs 20 lakh to each of the families of two workers who died in an accident at the plant in 2020, along with smaller compensation to two more workers who were injured in the blast.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1989[7] 2652[8] Dongamahua Captive Power Plant; 354 MW captive power plant at Raigarh and 540 MW captive power plant at Dongamauhu, district Raigarh, Chhattisgarh.[9] Iron ore in Orissa - not clear if it's captive[10] Australia[10]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Jindal Steel & Power Ltd 4295874065 E100001000439 Jindal Steel & Power Ltd[11] 4295874065 E100001000439

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment
semi-finished, finished rolled[9] billet, coil, rail, beam[9] building and infrastructure, transport[9] yes[12] yes[12] BF; DRI; BOF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
announced 8100[8] 8100[8]
operating 3600[13][12][8] 3600[13][12][8]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
announced 9000[8] 2700[8] 11700[8]
operating 3050[10] 1320[14][15][12][8] 4370[14][8][10][12][15]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke
60[16] 2850[16] 800[10][9]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2019 4485[17] 4485[17]
2020 4875[17] 4875[17]
2021 3204[18] 3204[18]
2022 2959[19] 2959[19]
2023 3420[20] 3420[20]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production DRI production Other/unknown iron production Total (all routes)
2019 unknown unknown unknown
2020 unknown unknown unknown
2021 2715[18] 1353[18] -1[18] 4067[18]
2022 unknown unknown unknown
2023 2898[20] 1254[20] [20] 4152[20]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 operating[16] 2002[21] MECON (Govt. of India); Saint-Gobain (parts) MECON Mini Blast Furnace[22][23][23] 686.0 m3[21][23] 800[10] unknown 2010-05
BF 2 operating[16] 2006[24] MECON (Govt. of India); Danieli Corus Hoogoven[25][23][25] 1681.0 m3[25] 2250[10] unknown
BF 3 announced[10] 2013[10] 2027[26] 5400.0 m3[8] 4500[8] unknown
BF 4 announced[10] 2013[10] 2027[26] 5400.0 m3[8] 4500[8] unknown

Table 10: Direct Reduced Iron Furnace Details

Unit name Status Announced date Start date Furnace type Current capacity (ttpa) Reductant
unknown DRI (1) operating[27] 1993[28] rotary kiln[8] 100[14][12] coal[29]
unknown DRI (10) operating[27] 2005[30] rotary kiln[8] 180[14][12][8] coal[29]
unknown DRI (11) operating[27] 2005[30] rotary kiln[8] 180[14][12][8] coal[29]
unknown DRI (2) operating[27] 2005[30] rotary kiln[8] 180[14][12][8] coal[29]
unknown DRI (3) announced[8] 2021[8] 2027[26] shaft furnace[8] 2700[8] waste gas recovery (coke oven gas)[15]
unknown DRI (4) operating[27] 1994[28] rotary kiln[8] 100[15][12][14] coal[29]
unknown DRI (5) operating[27] [30] 1995[28] rotary kiln[8] 100[15][12][14] coal[29]
unknown DRI (6) operating[27] 1996[28] rotary kiln[8] 100[15][12][14] coal[29]
unknown DRI (7) operating[27] 2000[28] rotary kiln[8] 100[14][12][8] coal[29]
unknown DRI (8) operating[27] 2000[28] rotary kiln[8] 100[14][12][8] coal[29]
unknown DRI (9) operating[27] 2005[30] rotary kiln[8] 180[14][12][8] coal[29]

Table 11: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
EAF 1 operating[27] 1250[13][12][8] 100.0[29][9][16]
EAF 2 operating[27] SMS Demag[31] 1100[13][12][8] 100.0[29][9][16]
EAF 3 operating[27] 2010[32] 1250[13][12][8] 100.0[29][9][16]

Table 12: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % basic/merchant pig iron
EAF 1 yes[30] >0[30] >0[30] >0[30]
EAF 2 yes[30] >0[30] >0[30] >0[30]
EAF 3 yes[30] >0 >0[30] >0[30]

Table 13: Basic Oxygen Furnace Details

Unit name Status Construction date Start date Current capacity (ttpa) Current size
unknown BOF (1) announced[8] 2025[26] 2027[26] 2700[8] 250.0 tonnes[8]
unknown BOF (2) announced[8] 2025[26] 2027[26] 2700[8] 250.0 tonnes[8]
unknown BOF (3) announced[8] 2025[26] 2027[26] 2700[8] 250.0 tonnes[8]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

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  2. "30 years and counting: How JSPL ascended heights, broke several records-Business News , Firstpost". Firstpost. 2020-03-30. Retrieved 2023-05-04.
  3. "JSPL plans to expand Raigarh plant by 7 mtpa". The Economic Times. Retrieved 2023-10-11.
  4. "Revised Pre-feasibility report for expansion fo Integrated Steel plant & Cement Plant". MoEF&CC. July 2021. Retrieved 18 December, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. "JSPL to increase production capacity fivefold to 50 mtpa". Financialexpress. 2022-04-28. Retrieved 2025-01-20.
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