JSW BPSL Jharsuguda steel plant

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JSW BPSL Jharsuguda steel plant, also known as Bhushan Power and Steel (BPSL), JSW Odisha steel plant, is a steel plant in Thelkoloi, Rengali, Sambalpur, Odisha, India that operates blast furnace (BF), direct reduced iron (DRI), steelmaking, and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Thelkoloi, Rengali, Sambalpur, Odisha, India:

Loading map...
  • Location: Thelkoloi, Lapanga PO
  • Coordinates (WGS 84): 21.763989, 84.022529 (exact)

Background

The JSW Odisha steel plant began operating in 2005 under Bhushan Power and Steel Ltd. Bhushan Power & Steel Ltd was acquired by JSW Steel in September 2019, at which point ownership of the plant transferred to JSW; Tata Steel also bid to buy Bhushan Power & Steel but did not beat JSW.[1][2]

In 2021, according to the OECD and Wood Mackenzie, Bhushan Power and Steel decided to expand capacity at its plant by 2800 ttpa for its basic oxygen furnace and by 900 ttpa for its electric arc furnace, which are expected to be operational by 2022.[3] BPSL planned to expand capacity of the plant to 5.5 mtpa crude steel by addition of a blast furnace and two basic oxygen furnaces and augmenting several existing facilities.[4] This expansion was part of a large-scale effort from both Bhushan Power and Steel and the Odisha government to increase steel capacity in the region.[5] On 26 July 2017, BPSL went into National Company Law Tribunal (NCLT) pursuant to the Corporate Insolvency Resolution Process under the Insolvency and Bankruptcy Code, 2016, and was acquired by JSW Steel on 26 March 2021.[4] JSW Steel modified the expansion plan and decided to expand capacity to 4.5 mtpa through brownfield expansion by debottlenecking and augmenting existing facilities.[6] This expansion is expected to be completed by 2024.[7] According to JSW Steel Q4 and FY22 results presentation, this upgrade will lead to an expansion to 5 mtpa. The first phase of the expansion from 2.75 mtpa to 3.5 mtpa was completed in Q2 FY23 and involved addition of an electric arc furnace and construction of second sinter plant. The second phase of the project involves upgradation of Blast furnace 1 and Steel melting shop 2 with a Zero Power Furnace and is expected to be completed by FY2024.[8][9] The cost of both the phases is expected to be INR 4,488 crore.[9]

In 2024, the company commissioned all major facilities to expand its capacity from 3.5 MTPA to 4.5 MTPA.[10]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
2005[11] 929[12] Captive power plant (506 MW). Excess power generated is sold thorugh state power grid.[13] Netrabandha iron ore mine[14] Indian and imported from South Africa[15]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial JSW Steel Ltd 4295872888 E100001000516 JSW Steel Ltd[16] 4295872888 E100001000516

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
crude, semi-finished, finished rolled[17] wire rod, sheet, pipe, billet, coil, pig iron, rounds, hot rolled, DRI[17] automotive, building and infrastructure, energy, steel packaging, tools and machinery[17] yes[17] BF; DRI; EAF; Steel other/unspecified

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Other/unspecified steelmaking capacity Nominal crude steel capacity (total)
operating 3500[18][19][20] 1500[21] 5000[18][19][21][20]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
operating 2350[22] 1920[22] 4270[22]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
>0 950[14] 3500[14]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production EAF production Total (all routes)
2019 unknown[23] 2778[23] 2778[23]
2020 unknown[24] 3439[24] 3439[24]
2021 –[25] 2720[25] 2720[25]
2022 –[20] 2760[20] 2760[20]
2023 –[26] 3220[26] 3220[26]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production DRI production Other/unknown iron production Total (all routes)
2019 unknown unknown unknown –
2020 unknown unknown unknown –
2021 unknown unknown unknown –
2022 unknown unknown unknown –
2023 2162[26] 1766[26] –[26] 3928[26]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology
BF 1 operating[17] – 2007[27][13][28] Beijing Sino-Steel Industry and Trade Group Corporation (SSIT)[27] 1008.0[15][29] 800[22] unknown
BF 2 operating[17] 2014[30] 2017[31] Paul Wurth; MECON (Govt. of India); Saint-Gobain (parts) Paul Wurth BLT[31][32][31] 2015.0[33] 1550[22] unknown

Table 10: Direct Reduced Iron Furnace Details

Unit name Status Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
unknown DRI (1) operating[22] 2005[34] Lurgi Technology, Thyssen Krupp, Ferry Capital[35] rotary kiln[22] 160[22] coal[22]
unknown DRI (10) operating[22] 2012[34] – rotary kiln[22] 160[22] coal[22]
unknown DRI (11) operating[22] 2014[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (12) operating[22] 2014[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (2) operating[22] 2005[34] Lurgi Technology, Thyssen Krupp, Ferry Capital[35] rotary kiln[34] 160[22] coal[22]
unknown DRI (3) operating[22] 2005[34] Lurgi Technology, Thyssen Krupp, Ferry Capital[35] rotary kiln[34] 160[22] coal[22]
unknown DRI (4) operating[22] 2005[34] Lurgi Technology, Thyssen Krupp, Ferry Capital[35] rotary kiln[34] 160[22] coal[22]
unknown DRI (5) operating[22] 2011[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (6) operating[22] 2011[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (7) operating[22] 2011[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (8) operating[22] 2012[34] – rotary kiln[34] 160[22] coal[22]
unknown DRI (9) operating[22] 2012[34] – rotary kiln[22] 160[22] coal[22]

Table 11: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
EAF 1 operating[18] 2005[35] Techint Tagliaferri, Italy[35] 651[18][19] 90.0[36][22]
EAF 2 operating[18] 2005[35] Techint Tagliaferri, Italy[35] 651[18][19] 90.0[36][22]
EAF 3 operating[18] 2011[37] – 724[18][19] 100.0[36][22]
EAF 4 operating[18] 2011[37] – 724[18][19] 100.0[36][22]
EAF 5 operating[20] 2023 – 750[20] 75.0[20]

Table 12: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % DRI % basic/merchant pig iron % granulated pig iron
EAF 1 no[38] 14.76[38] – 85.24[38]
EAF 2 no[38] 14.76[38] 1.79[38] 83.45[38]
EAF 3 no[38] 14.76[38] 1.79[38] 83.45[38]
EAF 4 no[38] 14.76[38] 1.79[38] 83.45[38]
EAF 5 no[38] 29.45[38] – 70.55[38]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ Mazumdar, Rakhi; Das, Saikat (February 13, 2019). "JSW Steel set to acquire Bhushan Power". The Economic Times.
  2. ↑ Iyengar, Suresh P (July 8, 2019). "Scam may delay JSW's buy of Bhushan Power". Business Today.
  3. ↑ "Bhushan Power & Steel Limited Works". JSW Steel. Archived from the original on January 14, 2022. Retrieved January 18, 2022.
  4. ↑ 4.0 4.1 "Addendum Environmental Impact Assessment Report". MoEF&CC. December 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "Odisha clears projects worth Rs 1.46 lakh crore". The Economic Times. 2021-07-06. Retrieved 2022-02-25.
  6. ↑ "Certified Compliance report". MoEF&CC. 11 November 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  7. ↑ "Integrated Report 2022-23" (PDF). BSE India. 2023. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. ↑ "Q4 & FY22 results presentation" (PDF). JSW. 27 May 2022. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  9. ↑ 9.0 9.1 "JSW Steel Integrated Report 2021-22". www.jswsteel.in. Retrieved 2023-10-07.
  10. ↑ "Financial Performance for Second Quarter FY 2024-25" (PDF). JSW Steel. 2024-10-25. Retrieved 2025-01-21.{{cite web}}: CS1 maint: url-status (link)
  11. ↑ https://www.bhushanpowersteel.com/company-history.htmlq. {{cite web}}: Missing or empty |title= (help)
  12. ↑ https://web.archive.org/web/20211207143423/https://www.jswsteel.in/about-us. Archived from the original on 2021-12-07. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 https://web.archive.org/web/20190909040632/http://www.bhushanpowersteel.com:80/orissa-plant.html. Archived from the original on 2019-09-09. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 (PDF) https://web.archive.org/web/20240119052013/https://www.jsw.in/sites/default/files/assets/industry/Bhushan%20Power%20Steel/BPSL%20Brief%20profile.pdf. Archived from the original (PDF) on 2024-01-19. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.0 15.1 "Project report for capacity expansion of integrated iron & steel plant from 3 mtpa to 4.5 mtpa". Environment Clearance. 2021-10. Archived from the original on 2024-01-10. Retrieved 2024-11-29. {{cite web}}: Check date values in: |date= (help)
  16. ↑ https://web.archive.org/web/20220111172838/https://www.jswsteel.in/jsw-steel-acquires-bhushan-power-steel-ltd-0. Archived from the original on 2022-01-11. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 17.2 17.3 17.4 17.5 https://web.archive.org/web/20220114133628/https://www.jswsteel.in/bhushan-power-steel-limited-works. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 18.9 (PDF) https://web.archive.org/web/20220811001719/https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/JSW%20Steel%20Investor%20Presentation/JSW%20Steel_Corporate%20Presentation_Feb%202022_Final.pdf. Archived from the original (PDF) on 2022-08-11. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 https://web.archive.org/web/20240906181726/https://environmentclearance.nic.in/DownloadPfdFile.aspx. Archived from the original on 2024-09-06. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 20.4 20.5 20.6 20.7 (PDF) https://web.archive.org/web/20241213082221/https://www.bseindia.com/xml-data/corpfiling/AttachHis//1a2804ad-bc66-444b-aa4a-ea2e604971f3.pdf. Archived from the original (PDF) on 13 December 2024. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 (PDF) https://web.archive.org/web/20230314091626/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/JSW_Steel_Investor_Presentation/JSW%20Steel_Corporate%20Presentation_Feb-23_vf.pdf. Archived from the original (PDF) on 2023-03-14. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.00 22.01 22.02 22.03 22.04 22.05 22.06 22.07 22.08 22.09 22.10 22.11 22.12 22.13 22.14 22.15 22.16 22.17 22.18 22.19 22.20 22.21 22.22 22.23 22.24 22.25 22.26 22.27 22.28 22.29 22.30 22.31 22.32 22.33 22.34 22.35 22.36 22.37 22.38 22.39 22.40 22.41 22.42 22.43 22.44 22.45 22.46 22.47 https://web.archive.org/web/20240912180848/https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=q+AA3B8DM8wU3aY0yZ5ykSGnuGUPSD3Dhw6htiQHlcUIp2L6LcGj%252F+f+7TDlUhVJtf9Xda%252FZG%252FfakiGyiM2LvYEmWpG9Lbv3W4cOaXzSHM741t+UXNvENIV0x1FSaPmP&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z%252FpgnoBhDlYdZCxzUeqEISsDpNmaozay3MPM7v. Archived from the original on 2024-09-12. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 23.2 (PDF) https://web.archive.org/web/20211117141829/https://steel.gov.in/sites/default/files/MoS%20AR%20Eng.pdf. Archived from the original (PDF) on 2021-11-17. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 (PDF) https://web.archive.org/web/20231013000554/http://steel.gov.in/sites/default/files/MoS%20AR%202022-23.pdf. Archived from the original (PDF) on 2023-10-13. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 (PDF) https://web.archive.org/web/20220629095430/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/Financial%20Performance/Financials/2021-22/Q4/Earnings%20presentation%20Q4%20FY22.pdf. Archived from the original (PDF) on 2022-06-29. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 26.2 26.3 26.4 26.5 26.6 (PDF) https://www.jswsteel.in/jsw-steel-annual-report-2023-24/JSW-Steel-IR24.pdf. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 (PDF) https://web.archive.org/web/20220626143442/https://www.agaportal.de/_Resources/Persistent/1/d/7/5/1d751d838d264153e0ac060c658c1ab949cf3d1b/eia_indien_stahl_4.pdf. Archived from the original (PDF) on 2022-06-26. {{cite web}}: Missing or empty |title= (help)
  28. ↑ https://web.archive.org/web/20191001111538/http://www.bhushanpowersteel.com:80/company-history.html. Archived from the original on 2019-10-01. {{cite web}}: Missing or empty |title= (help)
  29. ↑ https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 2022-05-25. {{cite web}}: Missing or empty |title= (help)
  30. ↑ https://www.kallanish.com/en/news/steel/market-reports/article-details/bhushan-ps-commissions-new-blast-furnace-1217/. {{cite web}}: Missing or empty |title= (help)
  31. ↑ 31.0 31.1 31.2 (PDF) https://www.aist.org/AIST/aist/AIST/SteelNews/171204_Paul-Wurth_BPSL_BF2_E.pdf. {{cite web}}: Missing or empty |title= (help)
  32. ↑ (PDF) https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf http://www.meconlimited.co.in/completed_project.aspx https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  33. ↑ (PDF) http://environmentclearance.nic.in/writereaddata/Online/TOR/0_0_30_Sep_2014_1556537501Annexure-BriefSummaryofProject.pdf. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.00 34.01 34.02 34.03 34.04 34.05 34.06 34.07 34.08 34.09 34.10 34.11 34.12 34.13 34.14 34.15 34.16 34.17 34.18 34.19 34.20 https://web.archive.org/web/20190708003921/https://www.bhushanpowersteel.com/company-history.html. {{cite web}}: Missing or empty |title= (help)
  35. ↑ 35.0 35.1 35.2 35.3 35.4 35.5 35.6 35.7 https://www.scribd.com/doc/24565998/Bhushan-Power-Steel-Ltd. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 36.2 36.3 (PDF) https://web.archive.org/web/20240912175223/https://greentribunal.gov.in/sites/default/files/news_updates/Affidavit%2520by%2520R-4%2520in%2520OA%252015%2520of%25202023%2520(EZ)%2520Siba%2520Kisan%2520&%2520Ors%2520Vs.%2520JSW%2520BPSL%2520Power%2520&%2520Steel%2520Ltd%2520&%2520Ors.pdf. Archived from the original (PDF) on 2024-09-12. {{cite web}}: Missing or empty |title= (help)
  37. ↑ 37.0 37.1 (PDF) https://asrl.in/wp-content/uploads/2013/05/bankability-study-report-2013.pdf. {{cite web}}: Missing or empty |title= (help)
  38. ↑ 38.00 38.01 38.02 38.03 38.04 38.05 38.06 38.07 38.08 38.09 38.10 38.11 38.12 38.13 38.14 38.15 38.16 38.17 https://web.archive.org/web/20240906181342/https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=PCfS9Svej6I4UadUFN92dFYXnARUbU%252FtfB6jofzy5i79uGRapDmvCEas6x7EH%252FXkx2wV3vEbj6Jc92%252FD3U59KrsagSM36uXUxCCEDSUThDfdA9x8ZFYOHDXll2VB9tCtdVz1aMNBI4ZDZyebTClNHA==&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z%252FpgnoBhDlYdZCxzUeqEISsDpNmaozay3MPM7v. Archived from the original on 2024-09-06. {{cite web}}: Missing or empty |title= (help)

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