JSW BPSL Odisha steel plant

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JSW BPSL Odisha steel plant, also known as Bhushan Power and Steel (BPSL); JSW Odisha steel plant, is an electric arc furnace (EAF) steel plant operating in Thelkoloi, Odisha, India.

Location

The map below shows the exact location of the plant in Thelkoloi, Odisha, India:

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  • Location: Thelkoloi, Lapanga PO, Rengali Tehsil, Sambalpur, Odisha, India
  • Coordinates (WGS 84): 21.763989, 84.022529 (exact)

Background

The JSW Odisha steel plant began operating in 2005 under Bhushan Power and Steel Ltd. Bhushan Power & Steel Ltd. was acquired by JSW Steel in September 2019, at which point ownership of the plant transferred to JSW; Tata Steel also bid to buy Bhushan Power & Steel but did not beat JSW.[1][2]

In 2021, according to the OECD and Wood Mackenzie, Bhushan Power and Steel decided to expand capacity at its plant by 2800 ttpa for its basic oxygen furnace and by 900 ttpa for its electric arc furnace, which are expected to be operational by 2022.[3] BPSL planned to expand capacity of the plant to 5.5 mtpa crude steel by addition of a blast furnace and two basic oxygen furnaces and augmenting several existing facilities.[4] This expansion was part of a large-scale effort from both Bhushan Power and Steel and the Odisha government to increase steel capacity in the region.[5] On 26 July 2017, BPSL went into National Company Law Tribunal (NCLT) pursuant to the Corporate Insolvency Resolution Process under the Insolvency and Bankruptcy Code, 2016, and was acquired by JSW Steel on 26 March 2021.[4] JSW Steel modified the expansion plan and decided to expand capacity to 4.5 mtpa by brownfield expansion by debottlenecking and augmenting existing facilities.[6] This expansion is expected to be completed by 2024.[7] According to JSW Steel Q4 and FY22 results presentation, this upgrade will lead to an expansion to 5 mtpa. The first phase of the expansion from 2.75 mtpa to 3.5 mtpa was completed in Q2 FY23 and involved addition of an electric arc furnace and construction of second sinter plant. The second phase of the project involves upgradation of Blast furnace 1 and Steel melting shop 2 with a Zero Power Furnace and is expected to be completed by FY2024.[8] [9] The cost of both the phases is expected to be INR 4,488 crore.[9]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Start date Workforce size Power source Iron ore source Coal source
Main plant Operating[10] – 2005[11] 928[12] Captive power plant (506 MW). Excess power generated is sold thorugh state power grid.[13] – –
Expansion Operating[14] – 2023[14] – – – –
Expansion Construction[15][14] 2014[16][17][18] 2024[14][19] – Captive power generation from coal fired power plant (addl 150 MW)[16] Netrabandha Iron Ore Mine[20] imports

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant JSW Steel Ltd [100%] 4295872888 [100%] E100000001753 [53.2%]; E100001010147 [15%]; E100001010148 [11%]; E100001000520 [7.5%]; E100001000521 [5.9%]; E100001010037 [0.9%]; E100001010033 [0.8%]; E100001010034 [0.7%]; E100001010036 [0.6%]; E100001010035 [0.6%]; E100001001119 [0.6%] JSW Steel Ltd[21] 4298175085 E100001000516

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant crude; semi-finished; finished rolled[22] Pig Iron, DRI, Billets, HR Coils, CR Coils, GP/GC Sheets, Precision Tubes, Black Pipe/GI Pipe, Cable Tapes, Tor Steel, Carbon, and Special Alloy SteelWire Rods and Rounds[22] automotive; building and infrastructure; energy; steel packaging; tools and machinery[22] yes[22] BF, DRI, EAF[13][23] coking plant (began in 2007); sinter plant (began in 2007); pelletizing plant (began in 2014); DRI plant (12 kilns (4 began in 2005, 6 began in 2010), 2 began in 2012)); 1 EAF (began in 2011)[13][24][25]
Expansion crude; semi-finished; finished rolled[22] Pig Iron, DRI, Billets, HR Coils, CR Coils, GP/GC Sheets, Precision Tubes, Black Pipe/GI Pipe, Cable Tapes, Tor Steel, Carbon, and Special Alloy SteelWire Rods and Rounds[22] automotive; building and infrastructure; energy; steel packaging; tools and machinery[22] – EAF[18] EAF[26]
Expansion crude; semi-finished; finished rolled[22] Pig Iron, DRI, Billets, HR Coils, CR Coils, GP/GC Sheets, Precision Tubes, Black Pipe/GI Pipe, Cable Tapes, Tor Steel, Carbon, and Special Alloy SteelWire Rods and Rounds[22] automotive; building and infrastructure; energy; steel packaging; tools and machinery[22] – other[18] Sinter plant (1 450sqm), Coke oven, Calcining plants, ZPF (1 75 ton)[27][26]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 2750 TTPA[28][10][28][10][28][10][28][10] 2750 TTPA[28][10][28][10][28][10][28][10]
Expansion operating 750 TTPA[14] 750 TTPA[14]
Expansion construction – 1500 TTPA

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating 2350 TTPA[26][26] 1920 TTPA[26][26][26][26][26][26][26][26][26][26][26][26] 4270 TTPA[26][26][26][26][26][26][26][26][26][26][26][26][26][26]
Expansion operating – – –
Expansion construction – – –

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke Pellets
Main plant >0 TTPA 950 TTPA[20] 3500 TTPA[20]
Expansion – – –
Expansion 4800 TTPA[29] – –

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year EAF Production Total (all routes)
2020 3439 TTPA[30] 3439 TTPA
2021 2720 TTPA[31] 2720 TTPA
2022 2760 TTPA[14] 2760 TTPA

Blast Furnace Details

Table 8: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[22] unknown unknown 2007[13][24][25] Beijing Sino-Steel Industry and Trade Group Corporation (SSIT)[25] 1008 m³[32] 800[26] unknown unknown
2 operating[22] unknown 2014[33] 2017[34] Paul Wurth; MECON (Govt. of India); Saint-Gobain (parts) Paul Wurth Blast Furnace Design[34][35][34] 2015 m³[36][37] 1550[26] unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ Mazumdar, Rakhi; Das, Saikat (February 13, 2019). "JSW Steel set to acquire Bhushan Power". The Economic Times.
  2. ↑ Iyengar, Suresh P (July 8, 2019). "Scam may delay JSW's buy of Bhushan Power". Business Today.
  3. ↑ "Bhushan Power & Steel Limited Works". JSW Steel. Archived from the original on January 14, 2022. Retrieved January 18, 2022.
  4. ↑ 4.0 4.1 "Addendum Environmental Impact Assessment Report". MoEF&CC. December 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "Odisha clears projects worth Rs 1.46 lakh crore". The Economic Times. 2021-07-06. Retrieved 2022-02-25.
  6. ↑ "Certified Compliance report". MoEF&CC. 11 November 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  7. ↑ "Integrated Report 2022-23" (PDF). BSE India. 2023. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. ↑ "Q4 & FY22 results presentation" (PDF). JSW. 27 May 2022. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  9. ↑ 9.0 9.1 "JSW Steel Integrated Report 2021-22". www.jswsteel.in. Retrieved 2023-10-07.
  10. ↑ 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 (PDF) https://web.archive.org/web/20220811001719/https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/JSW%20Steel%20Investor%20Presentation/JSW%20Steel_Corporate%20Presentation_Feb%202022_Final.pdf. Archived from the original (PDF) on 11 August 2022. {{cite web}}: Missing or empty |title= (help)
  11. ↑ https://www.bhushanpowersteel.com/company-history.htmlq. {{cite web}}: Missing or empty |title= (help)
  12. ↑ https://web.archive.org/web/20211207143423/https://www.jswsteel.in/about-us. Archived from the original on 07 December 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 13.3 https://web.archive.org/web/20190909040632/http://www.bhushanpowersteel.com:80/orissa-plant.html. Archived from the original on 09 September 2019. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 (PDF) https://www.bseindia.com/xml-data/corpfiling/AttachHis//1a2804ad-bc66-444b-aa4a-ea2e604971f3.pdf. {{cite web}}: Missing or empty |title= (help)
  15. ↑ (PDF) https://www.sharekhan.com/MediaGalary/StockIdea/JSW_Steel-3R-Jan20_2023.pdf. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 (PDF) https://environmentclearance.nic.in/writereaddata/Online/TOR/0_0_30_Sep_2014_1556537501Annexure-BriefSummaryofProject.pdf. {{cite web}}: Missing or empty |title= (help)
  17. ↑ https://www.business-standard.com/article/companies/odisha-okays-expansion-plans-of-bhushan-steel-utkal-alumina-115081301193_1.html. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  19. ↑ (PDF) https://web.archive.org/web/20230614200208/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/JSW_Steel_Investor_Presentation/JSW%20Steel_Corporate%20Presentation_May-23_vF-2.pdf. Archived from the original (PDF) on 14 June 2023. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 (PDF) https://web.archive.org/web/20240119052013/https://www.jsw.in/sites/default/files/assets/industry/Bhushan%20Power%20Steel/BPSL%20Brief%20profile.pdf. Archived from the original (PDF) on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  21. ↑ https://web.archive.org/web/20220111172838/https://www.jswsteel.in/jsw-steel-acquires-bhushan-power-steel-ltd-0. Archived from the original on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.00 22.01 22.02 22.03 22.04 22.05 22.06 22.07 22.08 22.09 22.10 22.11 https://web.archive.org/web/20220114133628/https://www.jswsteel.in/bhushan-power-steel-limited-works. Archived from the original on 14 January 2022. {{cite web}}: Missing or empty |title= (help)
  23. ↑ (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  24. ↑ 24.0 24.1 https://web.archive.org/web/20191001111538/http://www.bhushanpowersteel.com:80/company-history.html. Archived from the original on 01 October 2019. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 (PDF) https://web.archive.org/web/20220626143442/https://www.agaportal.de/_Resources/Persistent/1/d/7/5/1d751d838d264153e0ac060c658c1ab949cf3d1b/eia_indien_stahl_4.pdf. Archived from the original (PDF) on 26 June 2022. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.00 26.01 26.02 26.03 26.04 26.05 26.06 26.07 26.08 26.09 26.10 26.11 26.12 26.13 26.14 26.15 26.16 26.17 26.18 26.19 26.20 26.21 26.22 26.23 26.24 26.25 26.26 26.27 26.28 26.29 26.30 26.31 https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=q+AA3B8DM8wU3aY0yZ5ykSGnuGUPSD3Dhw6htiQHlcUIp2L6LcGj/+f+7TDlUhVJtf9Xda/ZG/fakiGyiM2LvYEmWpG9Lbv3W4cOaXzSHM741t+UXNvENIV0x1FSaPmP&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z/pgnoBhDlYdZCxzUeqEISsDpNmaozay3MPM7v. {{cite web}}: Missing or empty |title= (help)
  27. ↑ (PDF) https://greentribunal.gov.in/sites/default/files/news_updates/Affidavit%20by%20R-4%20in%20OA%2015%20of%202023%20(EZ)%20Siba%20Kisan%20&%20Ors%20Vs.%20JSW%20BPSL%20Power%20&%20Steel%20Ltd%20&%20Ors.pdf. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 28.3 28.4 28.5 28.6 28.7 https://environmentclearance.nic.in/DownloadPfdFile.aspx?. {{cite web}}: Missing or empty |title= (help)
  29. ↑ (PDF) https://web.archive.org/web/20240119051450/https://environmentclearance.nic.in/writereaddata/modification/Amendment/Attach_file/0_0_10042015J2UZ1Annexure-PFR.pdf. Archived from the original (PDF) on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  30. ↑ (PDF) https://web.archive.org/web/20231013000554/http://steel.gov.in/sites/default/files/MoS%20AR%202022-23.pdf. Archived from the original (PDF) on 13 October 2023. {{cite web}}: Missing or empty |title= (help)
  31. ↑ (PDF) https://web.archive.org/web/20220629095430/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/Financial%20Performance/Financials/2021-22/Q4/Earnings%20presentation%20Q4%20FY22.pdf. Archived from the original (PDF) on 29 June 2022. {{cite web}}: Missing or empty |title= (help)
  32. ↑ https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022. {{cite web}}: Missing or empty |title= (help)
  33. ↑ https://www.kallanish.com/en/news/steel/market-reports/article-details/bhushan-ps-commissions-new-blast-furnace-1217/. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 34.2 (PDF) https://www.aist.org/AIST/aist/AIST/SteelNews/171204_Paul-Wurth_BPSL_BF2_E.pdf. {{cite web}}: Missing or empty |title= (help)
  35. ↑ (PDF) https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf http://www.meconlimited.co.in/completed_project.aspx https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  36. ↑ https://web.archive.org/web/20220319014121/https://abmproceedings.com.br/ptbr/article/o-inicio-de-operacao-do-alto-forno-2-da-vsb. Archived from the original on 19 March 2022. {{cite web}}: Missing or empty |title= (help)
  37. ↑ (PDF) http://environmentclearance.nic.in/writereaddata/Online/TOR/0_0_30_Sep_2014_1556537501Annexure-BriefSummaryofProject.pdf. {{cite web}}: Missing or empty |title= (help)

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