JSW Steel Dolvi steel plant

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JSW Steel Dolvi steel plant, also known as Dolvi Works, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Dolvi, Maharashtra, India.

Location

The map below shows the exact location of the plant in Dolvi, Maharashtra, India:

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  • Location: Dharamtar, Taluka Pen, Dolvi, Maharashtra 402107, India
  • Coordinates (WGS 84): 18.690312, 73.035902 (exact)

Background

JSW acquired the Dolvi Works integrated steel plant in 2010, when the plant had a capacity of 3.3 mtpa.[1][2][3] The plant was the first one to adopt a combination of Conarc technology for steel making and compact strip production (CSP) for the manufacture of thin-gauge hot rolled coils.[1] Ore and coal for the steel plant are primarily shipped via the JSW Dharamtar Port.[4] The plant capacity was expanded from 3.3 to 5 mtpa in 2016-17.[2] JSW steel further expanded its capacity to 10 mtpa from 5 mtpa by addition of BF-BOF facilities at the plant by October 2021 and commenced commercial production in November 2021.[4][5] The expansion involved installation of a 4.5 mtpa blast furnace, a 5 mtpa steel melting shop, a 5 mtpa hot strip mill, and a 4 mtpa pellet plant.[6]

In March 2024, JSW Steel announced its plans to launch a new blast furnace at its Dolvi steel plant in Maharashtra with a production capacity of 4.5 million tons per year in 2026.[7] In May 2024, JSW Steel announced its forthcoming third phase of capacity expansion at its Dolvi plant which is poised to be one of the most economical brownfield expansions for the company. The company will invest slightly over INR 19,000 crore in this capacity augmentation project, primarily aimed at meeting the rising demand for value-added special steel products. JSW Steel announced plans to add another 5 million tonnes of capacity at its Dolvi plant in Maharashtra, bringing the total capacity to 15 million tonnes per annum by September 2027.[8]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Start date Workforce size Power source Iron ore source
Main plant Operating[9] – 1994[10] 928[11] 55 MW power plant (2013)[9] –
Expansion Operating[12][13] 2014[14] 2021[15] – Dongamahua Captive Power Plant; 354 MW captive power plant at Raigarh and 540 MW captive power plant at Dongamauhu, district Raigarh, Chhattisgarh.[16][17] Anglo American Mines, Brazil[18]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant JSW Steel Ltd [100%] 4295872888 [100%] E100000001753 [53.2%]; E100001010147 [15%]; E100001010148 [11%]; E100001000520 [7.5%]; E100001000521 [5.9%]; E100001010037 [0.9%]; E100001010033 [0.8%]; E100001010034 [0.7%]; E100001010036 [0.6%]; E100001010035 [0.6%]; E100001001119 [0.6%] JSW Steel Ltd[19] 4295872888 E100001000516

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users Main production equipment Detailed production equipment
Main plant semi-finished; finished rolled[19] hot rolled, cold rolled, bar, galvanized, wire rod, specialty steel[19] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[9] BF, DRI, EAF[9][20] coking plant (began in 2014); 2 sinter plants; pelletizing plant (began in 2014); 1 Midrex DRI plant (1.6 MTPA, began in 1994; gas-based); 4 CONARC EAF (4 200t twin shell)[9][21][22][23]
Expansion semi-finished; finished rolled[19] hot rolled, cold rolled, bar, galvanized, wire rod, specialty steel[19] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[9] BF, BOF[24] 1 pellet plant (pellet plant #2); coke oven plant; 2 BOF (350 tonne each, SMS Group)[24][25]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating – 5200 TTPA[9][20][9][20][23][9][20][23][9][20][23] 5200 TTPA[9][20][9][20][23][9][20][23][9][20][23]
Expansion operating 5000 TTPA[26][25][12][24][26][25][12][24] – 5000 TTPA[26][25][12][24][26][25][12][24]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating 3500 TTPA[14][27] 1600 TTPA[21][22] 5100 TTPA[14][27][21][22]
Expansion operating 4500 TTPA[28][14] – 4500 TTPA[28][14]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke Pellets
Main plant 5600 TTPA[27] 1000 TTPA[9] 4000 TTPA[9]
Expansion 2500 TTPA[29] 2000 TTPA[24][30] 4000 TTPA[13][12]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production EAF Production Total (all routes)
2020 – 4100 TTPA[31] 4100 TTPA
2021 4450 TTPA 4628 TTPA[32] 9078 TTPA
2022 4500 TTPA[33] 4680 TTPA[33] 9180 TTPA

Blast Furnace Details

Table 8: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[34] unknown unknown 2016-03-01[9][21][22][34] Nippon Steel; NSENGI; Saint-Gobain (parts)[27][35] 4323 m³[27] 3500[14][27] unknown[36] 2016-03-07[34][37]
2 operating[26][24] 2014[14] unknown 2022[26] Nippon Steel; Sumitomo Metal[38] 5000 m³[38] 4500[28][14] unknown[36] unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ 1.0 1.1 "History JSW Steel India historic profile Vijayanagar Salem". www.steelonthenet.com. Retrieved 2023-10-11.
  2. ↑ 2.0 2.1 "JSW Steel: Site visit to 10 mtpa Dolvi Works" (PDF). JSW Steel. December 2022. Retrieved 11 December, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. ↑ Singh, Ruchira (2014-03-04). "Maharashtra is the new focus of JSW Steel". mint. Retrieved 2023-12-12.
  4. ↑ 4.0 4.1 "Latest developments in steelmaking capacity" (PDF). OECD. 2021. Retrieved 11 October, 2021. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "Dolvi Phase 2 expansion of 5 MT for flat steel products" (PDF). ICICI Direct. 22 December, 2022. Retrieved 11 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. ↑ SteelMint. "India: JSW Steel lights up second blast furnace at Dolvi". SteelMint Info Services. Retrieved 2023-10-11.
  7. ↑ "JSW Steel to launch new blast furnace at Dolvi steel plant in 2026 — News — GMK Center". GMK. 1710327113. Retrieved 2025-01-21. {{cite web}}: Check date values in: |date= (help)
  8. ↑ "JSW Steel invests Rs 19,000 crore in Dolvi plant expansion - Manufacturing Today India". 2024-05-20. Retrieved 2025-01-21.
  9. ↑ 9.00 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08 9.09 9.10 9.11 9.12 9.13 9.14 9.15 9.16 https://web.archive.org/web/20210521050619/https://www.jsw.in/steel/dolvi-works-overview. Archived from the original on 21 May 2021. {{cite web}}: Missing or empty |title= (help)
  10. ↑ https://web.archive.org/web/20220706163728/http://www.moneycontrol.com/company-facts/jswsteel/history/JSW01. Archived from the original on 06 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  11. ↑ https://web.archive.org/web/20211207143423/https://www.jswsteel.in/about-us. Archived from the original on 07 December 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  12. ↑ 12.0 12.1 12.2 12.3 12.4 12.5 (PDF) https://web.archive.org/web/20220811001719/https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/JSW%20Steel%20Investor%20Presentation/JSW%20Steel_Corporate%20Presentation_Feb%202022_Final.pdf. Archived from the original (PDF) on 11 August 2022. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 https://web.archive.org/web/20220516105129/https://www.steelmint.com/intel/india-jsw-steel-lights-up-second-blast-furnace-at-dolvi-8940. Archived from the original on 16 May 2022. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 (PDF) https://web.archive.org/web/20220702073421/https://www.agaportal.de/_Resources/Persistent/1/5/f/3/15f31254a8c892b0e7ae2ddab89d11ff4e277c1b/EIA_stahlwerk_indien.pdf. Archived from the original (PDF) on 02 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  15. ↑ https://www.ndtvprofit.com/research-reports/jsw-steel-dolvi-phase-ii-expansion-of-five-million-tonne-for-flat-steel-products-icici-direct. {{cite web}}: Missing or empty |title= (help)
  16. ↑ https://web.archive.org/web/20220121160737/https://www.jindalsteelpower.com/businesses/raigarh.html. Archived from the original on 21 January 2022. {{cite web}}: Missing or empty |title= (help)
  17. ↑ (PDF) http://environmentclearance.nic.in/writereaddata/Online/TOR/06_Feb_2019_144211523RWMX4TMIPFR.pdf. {{cite web}}: Missing or empty |title= (help)
  18. ↑ (PDF) https://environmentclearance.nic.in/writereaddata/EC/12092018VCJEALHOFR6.pdf. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 https://web.archive.org/web/20220111143937/https://www.jsw.in/steel/jsw-steel-facilities. Archived from the original on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 21.3 https://web.archive.org/web/20220320173526/https://www.midrex.com/about-midrex/midrex-plants/. Archived from the original on 20 March 2022. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.0 22.1 22.2 22.3 https://web.archive.org/web/20220326060904/http://spongeironindia.com/members.php. Archived from the original on 26 March 2022. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 23.2 23.3 23.4 23.5 23.6 (PDF) https://web.archive.org/web/20230205144435/http://environmentclearance.nic.in/writereaddata/Form_345678/Form_4/7111512261211W0Q4DJSWSteelCoverletterwithEIA%281%29.pdf. Archived from the original (PDF) on 05 February 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 24.3 24.4 24.5 24.6 24.7 (PDF) https://web.archive.org/web/20211004131951/https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/Financial%20Performance/Annual%20Reports%20Steel/20-21/AR%202020-21.pdf. Archived from the original (PDF) on 04 October 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 25.3 25.4 https://web.archive.org/web/20220628152924/https://stainless-steel-world.net/jsw-dolvi-orders-converter-shop/. Archived from the original on 28 June 2022. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 26.2 26.3 26.4 26.5 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 27.2 27.3 27.4 27.5 https://web.archive.org/web/20211020095947/https://www.jswhotrolledsteel.in/manufacturing/dolvi-works.aspx. Archived from the original on 20 October 2021. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 https://web.archive.org/web/20201214094938/https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/jsw-steels-dolvi-works-plant-expansion-may-be-completed-by-march-end/articleshow/79704300.cms?from=mdr. Archived from the original on 14 December 2020. {{cite web}}: Missing or empty |title= (help)
  29. ↑ https://medium.com/@bhartisoni2k60/inside-the-jsw-steel-plant-witnessing-hot-rolled-steel-production-75486b49fff4. {{cite web}}: Missing or empty |title= (help)
  30. ↑ (PDF) https://web.archive.org/web/20230205224409/https://www.jswsteel.in/sites/default/files/assets/industry/steel/IR/Share%20Holder%27s%20Information/Site%20Visit%20to%2010%20MTPA%20Dolvi%20Works.pdf. Archived from the original (PDF) on 05 February 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  31. ↑ (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  32. ↑ (PDF) https://web.archive.org/web/20221030083808/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/Financial%20Performance/Annual%20Reports%20_%20STEEL/JSW%20Steel%20Integrated%20Report%202021-22.pdf. Archived from the original (PDF) on 30 October 2022. {{cite web}}: Missing or empty |title= (help)
  33. ↑ 33.0 33.1 (PDF) https://web.archive.org/web/20240111064236/https://www.jswsteel.in/sites/default/files/assets/industry/steel/IR/press-release-Q4-2023.pdf. Archived from the original (PDF) on 11 January 2024. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 34.2 https://web.archive.org/web/20230205142336/https://www.eng.nipponsteel.com/english/news/2016/20161201.html. Archived from the original on 05 February 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  35. ↑ (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 28 November 2022. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/Financial%20Performance/Annual%20Reports%20Steel/jsw-steel-20-21/environment.html. {{cite web}}: Missing or empty |title= (help)
  37. ↑ (PDF) https://www.marubeni.com/en/news/2016/release/20161201E.pdf. {{cite web}}: Missing or empty |title= (help)
  38. ↑ 38.0 38.1 https://web.archive.org/web/20211219162921/http://cisdigroup.com/news4-2226.html. Archived from the original on 19 December 2021. {{cite web}}: Missing or empty |title= (help)

Resources

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