JSW Steel Dolvi steel plant

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JSW Steel Dolvi steel plant, also known as Dolvi Works, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Dolvi, Maharashtra, India.

Location

The map below shows the exact location of the plant in Dolvi, Maharashtra, India:

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  • Location: Dharamtar, Taluka Pen, Dolvi, Maharashtra 402107, India
  • Coordinates (WGS 84): 18.690312, 73.035902 (exact)

Background

JSW acquired the Dolvi Works integrated steel plant in 2010, when the plant had a capacity of 3.3 mtpa.[1][2][3] The plant was the first one to adopt a combination of Conarc technology for steel making and compact strip production (CSP) for the manufacture of thin-gauge hot rolled coils.[1] Ore and coal for the steel plant are primarily shipped via the JSW Dharamtar Port.[4] The plant capacity was expanded from 3.3 to 5 mtpa in 2016-17.[2] JSW steel further expanded its capacity to 10 mtpa from 5 mtpa by addition of BF-BOF facilities at the plant by October 2021 and commenced commercial production in November 2021.[4][5] The expansion involved installation of a 4.5 mtpa blast furnace, a 5 mtpa steel melting shop, a 5 mtpa hot strip mill, and a 4 mtpa pellet plant.[6]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Start date Workforce size Power source Iron ore source
Main plant Operating[7] 1994[8] 928[9] 55 MW power plant (2013)[7]
Expansion Operating[10][11] 2014[12] 2021[13] Dongamahua Captive Power Plant; 354 MW captive power plant at Raigarh and 540 MW captive power plant at Dongamauhu, district Raigarh, Chhattisgarh.[14][15] Anglo American Mines, Brazil[16]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant JSW Steel Ltd [100%] 4295872888 [100%] E100000001753 [53.2%]; E100001010147 [15%]; E100001010148 [11%]; E100001000520 [7.5%]; E100001000521 [5.9%]; E100001010037 [0.9%]; E100001010033 [0.8%]; E100001010034 [0.7%]; E100001010036 [0.6%]; E100001010035 [0.6%]; E100001001119 [0.6%] JSW Steel Ltd[17] 4295872888 E100001000516

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users Main production equipment Detailed production equipment
Main plant semi-finished; finished rolled[17] hot rolled, cold rolled, bar, galvanized, wire rod, specialty steel[17] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[7] BF, DRI, EAF[7][18] coking plant (began in 2014); 2 sinter plants; pelletizing plant (began in 2014); 1 Midrex DRI plant (1.6 MTPA, began in 1994; gas-based); 4 CONARC EAF (4 200t twin shell)[7][19][20][21]
Expansion semi-finished; finished rolled[17] hot rolled, cold rolled, bar, galvanized, wire rod, specialty steel[17] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[7] BF, BOF[22] 1 pellet plant (pellet plant #2); coke oven plant; 2 BOF (350 tonne each, SMS Group)[22][23]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 5200 TTPA[7][18][7][18][21][7][18][21][7][18][21] 5200 TTPA[7][18][7][18][21][7][18][21][7][18][21]
Expansion operating 5000 TTPA[24][23][10][22][24][23][10][22] 5000 TTPA[24][23][10][22][24][23][10][22]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating 3500 TTPA[12][25] 1600 TTPA[19][20] 5100 TTPA[12][25][19][20]
Expansion operating 4500 TTPA[26][12] 4500 TTPA[26][12]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke Pellets
Main plant 5600 TTPA[25] 1000 TTPA[7] 4000 TTPA[7]
Expansion 2500 TTPA[27] 2000 TTPA[22][28] 4000 TTPA[11][10]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production EAF Production Total (all routes)
2020 4100 TTPA[29] 4100 TTPA
2021 4450 TTPA 4628 TTPA[30] 9078 TTPA
2022 4500 TTPA[31] 4680 TTPA[31] 9180 TTPA

Blast Furnace Details

Table 8: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[32] unknown unknown 2016-03-01[7][19][20][32] Nippon Steel; NSENGI; Saint-Gobain (parts)[25][33] 4323 m³[25] 3500[12][25] unknown[34] 2016-03-07[32][35]
2 operating[24][22] 2014[12] unknown 2022[24] Nippon Steel; Sumitomo Metal[36] 5000 m³[36] 4500[26][12] unknown[34] unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

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  3. Singh, Ruchira (2014-03-04). "Maharashtra is the new focus of JSW Steel". mint. Retrieved 2023-12-12.
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  6. SteelMint. "India: JSW Steel lights up second blast furnace at Dolvi". SteelMint Info Services. Retrieved 2023-10-11.
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  19. 19.0 19.1 19.2 19.3 https://web.archive.org/web/20220320173526/https://www.midrex.com/about-midrex/midrex-plants/. Archived from the original on 20 March 2022. {{cite web}}: Missing or empty |title= (help)
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