Hospet Steels Hospet plant

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Hospet Steels Hospet plant, also known as HSL, Kalyani Steels, is a steel plant in Hospet, Ginigera, Vijayanagara, Karnataka, India that operates steelmaking, blast furnace (BF), basic oxygen furnace (BOF), electric arc furnace (EAF), and direct reduced iron (DRI) technology.

Location

The map below shows the exact location of the plant in Hospet, Ginigera, Vijayanagara, Karnataka, India:

Loading map...
  • Location: Hospet, Kanakapur, Karnataka, India
  • Coordinates (WGS 84): 15.339055, 76.251696 (exact)

Background

Hospet Steels Limited was established in 1973 producing steel through primary route.[1] Kalyani Hospet steel plant was established in 1998. The plant houses three mini blast furnaces, basic oxygen furnace with multiple downstream steel products manufacturing facilities.[2]

The plant is expanding its production capacity by 500 ttpa using the BOF route and 40 ttpa using the EAF facility, both of which are expected to become operational by 2025.[3] According to a 2014 pre-feasibility report, the capacity of the plant was being expanded to 1400 ttpa in two phases. The first phase involved addition of a blast furnace, a DRI plant, two BOF units and induction furnace and the second phase involved addition of an EAF and related downstream production facilities.[4] The environmental clearance for the proposal was obtained on 19 January, 2016[5][6]

As of November 2024, there hasn't been any updates on the expansion project.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1998[7] 1105[8] unknown unknown unknown

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Kalyani Steels Ltd; Mukand Ltd 4295872493; 4295872402 E100000130701; E100002007557 Hospet Steels Ltd[7] 5000932160 E100002004716

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
semi-finished, finished rolled[9] rounds, bar, billet[9][8] automotive, building and infrastructure, energy, steel packaging, tools and machinery, transport[9] yes[10][11] BF; DRI; BOF; EAF; Steel other/unspecified

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Other/unspecified steelmaking capacity Nominal crude steel capacity (total)
announced 500[12][13] 233[12][13] 78[14] 811[12][13][14]
operating 650[7][15] – – 650[7][15]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
announced 940[7][16][17] – 940[7][16][17]
cancelled – 500[7][12] 500[7][12]
operating 700[7][16] – 700[7][16]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke
500[7][16] 200[18]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production EAF production Other/unknown steel production
2019 unknown unknown unknown
2020 unknown unknown unknown
2021 unknown unknown unknown
2022 unknown – unknown
2023 unknown – unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production DRI production Other/unknown iron production
2019 unknown unknown unknown
2020 unknown unknown unknown
2021 unknown unknown unknown
2022 unknown unknown unknown
2023 unknown – unknown

Unit Details

Table 9: Blast Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 operating[19] – 1998[20][15] Tata Korf - Korf Technology Mini Blast Furnace[21][21] 250.0 m3[7] 206[7][16] unknown 2009[22]
BF 2 operating[19] – 2000[20] Tata Korf - Korf Technology Mini Blast Furnace[21][21] 250.0 m3[7] 206[7][16] unknown –
BF 3 operating[19] – 2008[20] Tata Korf - Korf Technology Mini Blast Furnace[21][21] 350.0 m3[7] 288[7][16] unknown –
BF 4 announced[19] 2014[17] 2025[13] Tata Korf - Korf Technology[21] 750.0[17] 940[17][7][16] unknown –

Table 10: Direct Reduced Iron Furnace Details

Unit name Status Furnace type Current capacity (ttpa)
unknown DRI (1) cancelled[12] shaft furnace[12] 500[7][12]

Table 11: Electric Arc Furnace Details

Unit name Status Announced date Start date Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) announced[14] 2014 2028 233[13][12] 60.0[19]

Table 12: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) None unknown >0[14] unknown unknown >0[14] unknown unknown unknown

Table 13: Basic Oxygen Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size
unknown BOF (1) operating[7] 1998[20] Tata Korf Shuttle Type Bottom change EOF[23][20][23] 650[15][7] 50.0 tonnes[7]
unknown BOF (2) announced[16] – – 250[13][12] 60.0 tonnes[17]
unknown BOF (3) announced[16] – – 250[13][12] 60.0 tonnes[17]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ "Home". Kalyani Steels. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  2. ↑ "Production Facilities". Kalyani Steels. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. ↑ "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. ↑ "Expansion of Integrated Iron & Steel Plant to 1.4 mtpa Capacity in Koppal District, Karnataka: Pre-Feasibility Report" (PDF). MoEF&CC. 31 July, 2014. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  5. ↑ "Change in Configuration of Coke Oven Plant From By-Product Recovery to Heat Recovery Type Amendment in EC" (PDF). MoEF&CC. 08 January, 2019. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. ↑ "Environmental Clearance" (PDF). Kalyani Steels. 19 January, 2016. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  7. ↑ 7.00 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 https://web.archive.org/web/20211228120102/https://www.kalyanisteels.com/product/production-facilities/. Archived from the original on 2021-12-28. {{cite web}}: Missing or empty |title= (help)
  8. ↑ 8.0 8.1 (PDF) https://www.kalyanisteels.com/wp-content/uploads/Kalyani_Steels_Ltd_Annual_Report_2023_24.pdf. {{cite web}}: Missing or empty |title= (help)
  9. ↑ 9.0 9.1 9.2 https://web.archive.org/web/20211228074102/https://www.kalyanisteels.com/product/. Archived from the original on 2021-12-28. {{cite web}}: Missing or empty |title= (help)
  10. ↑ (PDF) https://web.archive.org/web/20220120182415/https://www.kalyanisteels.com/wp-content/uploads/KSL-Annual-Report-2020-21.pdf. Archived from the original (PDF) on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  11. ↑ http://103.231.43.48/hospetsteels/ProductionFacilities.html. {{cite web}}: Missing or empty |title= (help)
  12. ↑ 12.00 12.01 12.02 12.03 12.04 12.05 12.06 12.07 12.08 12.09 12.10 (PDF) https://web.archive.org/web/20220129220014/https://www.kalyanisteels.com/wp-content/uploads/EC-Letter-073120191.pdf. Archived from the original (PDF) on 2022-01-29. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 13.3 13.4 13.5 13.6 (PDF) https://web.archive.org/web/20230410190908/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf (PDF). {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 (PDF) https://web.archive.org/web/20160704233048/http://environmentclearance.nic.in:80/writereaddata/Online/TOR/0_0_31_Jul_2014_0922476971Annexure-Briefsummaryofproject.pdf. Archived from the original (PDF) on 2016-07-04. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.0 15.1 15.2 15.3 https://web.archive.org/web/20240125055034/https://www.kalyanisteels.com/about-us/. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 (PDF) https://web.archive.org/web/20240906184442/https://www.kalyanisteels.com/wp-content/uploads/2016_01_19_EC.pdf. Archived from the original (PDF) on 2024-09-06. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 17.2 17.3 17.4 17.5 17.6 (PDF) http://environmentclearance.nic.in/writereaddata/modification/Amendment/Attach_file/08012019OD975B0QKSLAmendmentinECwithlayout.pdf. {{cite web}}: Missing or empty |title= (help)
  18. ↑ https://biginfo.in/news/new-coke-oven-plant-commissioned-by-kalyani-steels. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 (PDF) https://web.archive.org/web/20160704233048/http://environmentclearance.nic.in:80/writereaddata/Online/TOR/0_0_31_Jul_2014_0922476971Annexure-Briefsummaryofproject.pdf. Archived from the original (PDF) on 2016-07-04. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 20.4 http://103.231.43.48/hospetsteels/facilities.html. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 21.3 21.4 21.5 21.6 https://web.archive.org/web/20221202201325/http://www.kalyanigroup.com/kalyani_steels.asp. Archived from the original on 2022-12-02. {{cite web}}: Missing or empty |title= (help)
  22. ↑ https://www.scribd.com/document/13134965/intrnship-report-on-kalyani-steels-ltd. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 https://www.business-standard.com/article/specials/mukand-kalyani-steels-in-strategic-link-198082601010_1.html. {{cite web}}: Missing or empty |title= (help)

Resources

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