Kalyani Steels Hospet plant

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Kalyani Steels Hospet plant, also known as KSL; Hospet Steels, is a blast furnace (BF), direct reduced iron (DRI) and basic oxygen furnace (BOF) steel plant operating in Karnakapur, Karnataka, India.

Location

The map below shows the exact location of the plant in Karnakapur, Karnataka, India:

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  • Location: Hospet, Kanakapur, Karnataka, India
  • Coordinates (WGS 84): 15.339055, 76.251696 (exact)

Background

Kalyani Steels Limited was established in 1973 producing steel through primary route.[1] Kalyani Hospet steel plant was established in 1998. The plant houses three mini blast furnaces, basic oxygen furnace with multiple downstream steel products manufacturing facilities.[2]

The plant is expanding its production capacity by 500 ttpa using the BOF route and 40 ttpa using the EAF facility, both of which are expected to become operational by 2025.[3] According to a 2014 pre-feasibility report, the capacity of the plant was being expanded to 1400 ttpa in two phases. The first phase involved addition of a blast furnace, a DRI plant, two BOF units and induction furnace and the second phase involved addition of an EAF and related downstream production facilities.[4] The environmental clearance for the proposal was obtained on 19 January, 2016[5][6]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Start date Workforce size
Main plant Operating[7] – 1998[7] 1020[8]
Expansion Announced[9][10] 2014[11] 2028[12] –
Expansion Announced[9][10] 2014[11] 2028[12] –

Table 2: Ownership and Parent Company Information

Phase Owner Owner company PermID Owner company GEM ID
Main plant Kalyani Steels Ltd[13] 4295872493 E100000130701

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant semi-finished; finished rolled[14] rolled bars; rounds; machined bars[14] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[14] yes[15] BF, BOF[9][16] sinter plant; 1 EOF[7]
Expansion semi-finished; finished rolled[14] rolled bars; rounds; machined bars[14] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[14] – BF, DRI, BOF, other[11] 1 BF (750 m3); DRI plant (500 ttpa); 2 BOF (60-ton each); 1 IF (20 ton)[11][17]
Expansion semi-finished; finished rolled[14] rolled bars; rounds; machined bars[14] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[14] – EAF[9][16] 1 EAF (60-ton)[18]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 650 TTPA[13][7] – 650 TTPA[13][7]
Expansion announced 500 TTPA[9][19][9][19] – 577 TTPA[9][19][9][19]
Expansion announced – 232 TTPA[9][19] 232 TTPA[9][19]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating 700 TTPA[7][17][7][17][7][17] – 700 TTPA[7][17][7][17][7][17]
Expansion announced 940 TTPA[11][7][17] 500 TTPA[7][9] 1440 TTPA[11][7][17][7][9]
Expansion announced – – –

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke
Main plant >0 TTPA[7] 600 TTPA[9]
Expansion – –[9]
Expansion –[9][19] –[9][19]

Blast Furnace Details

Table 7: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
unknown announced[18] 2014[11] unknown 2025[19] Tata Korf - Korf Technology[20] 750 m³[11] 940[11][7][17] unknown unknown
unknown operating[18] unknown unknown unknown Tata Korf - Korf Technology Mini Blast Furnace[20][20] 250 m³[7] 205[7][17] unknown unknown
unknown operating[18] unknown unknown unknown Tata Korf - Korf Technology Mini Blast Furnace[20][20] 250 m³[7] 205[7][17] unknown unknown
unknown operating[18] unknown unknown unknown Tata Korf - Korf Technology Mini Blast Furnace[20][20] 350 m³[7] 288[7][17] unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ "Home". Kalyani Steels. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  2. ↑ "Production Facilities". Kalyani Steels. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. ↑ "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. ↑ "Expansion of Integrated Iron & Steel Plant to 1.4 mtpa Capacity in Koppal District, Karnataka: Pre-Feasibility Report" (PDF). MoEF&CC. 31 July, 2014. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  5. ↑ "Change in Configuration of Coke Oven Plant From By-Product Recovery to Heat Recovery Type Amendment in EC" (PDF). MoEF&CC. 08 January, 2019. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. ↑ "Environmental Clearance" (PDF). Kalyani Steels. 19 January, 2016. Retrieved 26 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  7. ↑ 7.00 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.22 https://web.archive.org/web/20211228120102/https://www.kalyanisteels.com/product/production-facilities/. Archived from the original on 28 December 2021. {{cite web}}: Missing or empty |title= (help)
  8. ↑ (PDF) https://web.archive.org/web/20240111033316/https://www.bseindia.com/xml-data/corpfiling/AttachHis/1fcb24b6-e5ad-4f65-97dd-e3ba483ae8d1.pdf. Archived from the original (PDF) on 11 January 2024. {{cite web}}: Missing or empty |title= (help)
  9. ↑ 9.00 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08 9.09 9.10 9.11 9.12 9.13 9.14 9.15 (PDF) https://web.archive.org/web/20220129220014/https://www.kalyanisteels.com/wp-content/uploads/EC-Letter-073120191.pdf. Archived from the original (PDF) on 29 January 2022. {{cite web}}: Missing or empty |title= (help)
  10. ↑ 10.0 10.1 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  11. ↑ 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 (PDF) http://environmentclearance.nic.in/writereaddata/modification/Amendment/Attach_file/08012019OD975B0QKSLAmendmentinECwithlayout.pdf. {{cite web}}: Missing or empty |title= (help)
  12. ↑ 12.0 12.1 https://web.archive.org/web/20240309063443/https://www.cnbctv18.com/business/kalyani-steels-green-steel-production-kamineni-steels-plant-total-capacity-capex-18783051.htm. Archived from the original on 09 March 2024. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 https://web.archive.org/web/20240125055034/https://www.kalyanisteels.com/about-us/. Archived from the original on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 https://web.archive.org/web/20211228074102/https://www.kalyanisteels.com/product/. Archived from the original on 28 December 2021. {{cite web}}: Missing or empty |title= (help)
  15. ↑ (PDF) https://web.archive.org/web/20220120182415/https://www.kalyanisteels.com/wp-content/uploads/KSL-Annual-Report-2020-21.pdf. Archived from the original (PDF) on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 (PDF) https://web.archive.org/web/20220308102953/https://www.kalyanisteels.com/wp-content/uploads/Flyer.pdf. Archived from the original (PDF) on 08 March 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  17. ↑ 17.00 17.01 17.02 17.03 17.04 17.05 17.06 17.07 17.08 17.09 17.10 17.11 17.12 (PDF) https://www.kalyanisteels.com/wp-content/uploads/2016_01_19_EC.pdf. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 18.3 18.4 (PDF) https://web.archive.org/web/20160704233048/http://environmentclearance.nic.in:80/writereaddata/Online/TOR/0_0_31_Jul_2014_0922476971Annexure-Briefsummaryofproject.pdf. Archived from the original (PDF) on 04 July 2016. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 (PDF) https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 20.4 20.5 20.6 https://web.archive.org/web/20221202201325/http://www.kalyanigroup.com/kalyani_steels.asp. Archived from the original on 02 December 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)

Resources

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