Krakatau Steel Cilegon plant

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Krakatau Steel Cilegon plant is a steel plant in Cilegon, Banten, Indonesia that operates ironmaking, blast furnace (BF), basic oxygen furnace (BOF), electric arc furnace (EAF), and direct reduced iron (DRI) technology.

Location

The map below shows the exact location of the plant in Cilegon, Banten, Indonesia:

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  • Location: Jl. Industri No. 5 PO Box 14 Cilegon, Banten 42435, Indonesia
  • Coordinates (WGS 84): -6.007021, 106.001766 (exact)

Background

Krakatau Steel Plant is the largest steel maker in Indonesia, headquartered in Cilegon, Banten.[1] It is a state-owned enterprise which was initiated in 1960 and began operation on August 31, 1970.[2][3] The plant houses ironmaking production facilities in the form of a Direct Reduction Plant and steelmaking in the form of 10 electric arc furnaces.[4] The operations of its blast furnace was stopped in 2019 because of poor economics. The company is planning to restart its operations and has signed an MoU with Baowu group Zhongnan Co Ltd for reactivation of the blast furnace in May 2022.[5] The company was seeking investment for the project which would also be used to install a basic oxygen furnace to optimize operations.[6]

Krakatau steel plant is planning to raise total capacity to 10 mtpa by 2025 after adding a further 4 million-tonne capability.[7] As of November 2023, PT Krakatau Steel was in discussions with Chinese partner Baowu's subsidiary, Zhongnan Steel to finalise details of a joint venture to support the expansion project.[8]

Plant Details

Table 1: General Plant Details

Announced date Construction date Start date Workforce size Power source Iron ore source Coal source
1970[9] 1975[9] 1977[10] 5497[11] 1x150 MW Coal-Fired Power Plant[12] unknown unknown

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial PT Krakatau Steel (Persero) Tbk 4296394093 E100001010136 PT Krakatau Steel (Persero) Tbk[13] 4296394093 E100001010136

Table 3: Process and Products

Steel product category Steel products ISO 14001 ISO 50001 Main production equipment
finished rolled[14] rod, bar, pipe, cold rolled, hot rolled, wire[14] yes[15] no[15] BF; DRI; BOF; EAF; Iron other/unspecified

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
announced 4000[16][17][18] 4000[16][17][18]
operating 4000[15][12][19] 4000[15][12][19]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Sponge iron/DRI capacity Other/unspecified iron capacity Nominal iron capacity (total)
announced 0 0
mothballed 1200[20][19] 1350[21] 2550[20][21][19]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
>0[19] >0[19] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2019 1520[22] 1520[22]
2020 1593[22] 1593[22]
2021 1968[23] 1968[23]
2022 1880[10] 1880[10]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year DRI production Other/unknown iron production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Unit Details

Table 9: Blast Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology
unknown BF (1) mothballed[24][19] 2013[25] 2019[25][19] MCC CERI[25] 1832.0[25] 1200[20][19] unknown

Table 10: Direct Reduced Iron Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa)
unknown DRI (1) mothballed[10] 1978[26] Tenova and Danieli HYL/Energiron[26][27] 675[21]
unknown DRI (2) mothballed[10] 1978[26] Tenova and Danieli HYL/Energiron[26][27] 675[21]

Table 11: Electric Arc Furnace Details

Unit name Status Current capacity (ttpa)
unknown EAF (1) operating[12] 400[15][19][12]
unknown EAF (10) operating[12] 400[15][19][12]
unknown EAF (2) operating[12] 400[15][19][12]
unknown EAF (3) operating[12] 400[15][19][12]
unknown EAF (4) operating[12] 400[15][19][12]
unknown EAF (5) operating[12] 400[15][19][12]
unknown EAF (6) operating[12] 400[15][19][12]
unknown EAF (7) operating[12] 400[15][19][12]
unknown EAF (8) operating[12] 400[15][19][12]
unknown EAF (9) operating[12] 400[15][19][12]

Table 12: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % basic/merchant pig iron
unknown EAF (1) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (10) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (2) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (3) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (4) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (5) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (6) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (7) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (8) yes[28] >0[28] >0[28] >0[28] >0[28]
unknown EAF (9) yes[28] >0[28] >0[28] >0[28] >0[28]

Table 13: Basic Oxygen Furnace Details

Unit name Status Start date Current capacity (ttpa)
unknown BOF (1) announced[18][17] 2025[29] 4000[16][18][17]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

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  2. "Krakatau Steel". Wikipedia. Retrieved 17 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. "History". Krakatau Steel. Retrieved 17 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. "Production Facilities". Krakatau Steel. Retrieved 17 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. "Annual Report & Sustainability Report 2922" (PDF). Krakatau Steel. 2022. Retrieved 21 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  6. Post, The Jakarta. "China's November industrial output steps up as recovery gathers pace". The Jakarta Post. Retrieved 2023-11-21.
  7. "New Chinese steel mega plants in SE Asia one step closer to completion". www.fastmarkets.com. 27 October, 2020. Retrieved 2023-10-17. {{cite web}}: Check date values in: |date= (help)CS1 maint: url-status (link)
  8. "Indonesia's Krakatau targets longs, flats expansions through jvs | SEAISI". www.seaisi.org. Retrieved 2024-03-08.
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