Metinvest Zaporizhstal steel plant

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Metinvest Zaporizhstal steel plant (Металлургический комбинат "Запорожсталь", ПАТ Запоріжсталь (Ukranian), ПАО Запорожсталь), also known as Zaporizhstal Integrated Iron & Steel Works (P)JSC, Zaporizhstal Iron & Steel Works PJSC, is a steel plant in Zaporizhzhia, Ukraine that operates blast furnace (BF), basic oxygen furnace (BOF), and open hearth furnace (OHF) technology.

Location

The map below shows the exact location of the plant in Zaporizhzhia, Ukraine:

Loading map...
  • Location: Pivdenne Hwy, 72, Zaporizhzhia, Zaporiz'ka oblast, Ukraine, 69061
  • Coordinates (WGS 84): 47.86838, 35.161773 (exact)

Background

Zaporizhstal works closely with Zaporizhzhia Coke Plant and Zaporizhogneupor, which are both controlled by Metinvest Holding.[1] Zaporizhzhia Coke Plant (Запорожкокс, Russian) supplies coke to Zaporizhstal.[2]

The plant was mothballed in March 2022 due to the Russian invasion of Ukraine.[3] At the end of March, rolling shop resumed operations but steel production remained suspended.[4] As of August 2022, the plant was operating at 50% capacity including steel-making.[5][6][7] The plant resumed iron-making operations with the blast furnaces #3 and #4 in April 2022.[8] Blast furnace #2 restarted in March 2023.[9] As of December 2023, the plant is operating at 70% capacity.[10] Five OHFs are assumed to be operating.

New OHF proposal

A new 3200 TTPA BOF was planned to replace some of the existing OHFs by 2022.[11][12][13][14]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1933[15] 8000[16]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
PAT Zaporizhstal-AH; SCM Holdings Ltd; small shareholder(s); Smart Holding (Cyprus) Ltd 5050897995; 5037839870; not applicable; 5039650543 E100000131035; E100001000695; E100001015587; E100002003973 Zaporiz'kyi Metalurhiinyi Kombinat Zaporizhstal' PAT[17] 4297042342 E100000130816

Table 3: Process and Products

Steel product category Steel products Steel sector end users Main production equipment
finished rolled[18] coil, sheet, strip[18] automotive, steel packaging, tools and machinery, transport[19] BF; BOF; OHF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Open hearth furnace steelmaking capacity Nominal crude steel capacity (total)
cancelled 3200[20][21] – 3200[20][21]
mothballed – 1172[15][22][23] 1172[15][22][23]
operating – 2930[15][22][23] 2930[15][22][23]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
mothballed 1059[18][24][22][25] 1059[18][24][22][25]
operating 3312[26][18][22][27][28][29][30][25] 3312[26][18][22][27][28][29][30][25]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter
6300[18][22]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year OHF production Other/unknown steel production Total (all routes)
2019 4000[31] –[31] 4000[31]
2020 3784[32] –[32] 3784[32]
2021 3800[33][34] –[33][34] 3800[33][34]
2022 1490[35] –[35] 1490[35]
2023 –[36] 2460[36] 2460[36]
2024 2890[37] –[37] 2890[37]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 4400[31] –[31] 4400[31]
2020 4471[32] –[32] 4471[32]
2021 4500[33][34] –[33][34] 4500[33][34]
2022 2010[35] –[35] 2010[35]
2023 –[36] 2720[36] 2720[36]
2024 3110[37] –[37] 3110[37]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 2 operating[38][39] 1934[40] Ukrainian manufacturer (Укргипромез) Kalugin Shaftless Stove (KSS)[29][26][41] 1513.0[29][26] 1150[29][26] unknown 2024-05[42]
BF 3 operating[38][43][39] 1938[44][45][46][24][47][48][34][25][49][50][27] – 1513.0 m3[28] 1050[28] unknown 2023-06-17[51]
BF 4 operating[52] 1947[34][44][24][47] – 1300.0 m3[53] 1112[30][22][18][25][27] unknown 2018-12[27]
BF 5 mothballed[34][16][54][55] 1952[53] – 1513.0 m3[56] 1059[18][25][22][24] unknown 2018-06[57]

Table 10: Basic Oxygen Furnace Details

Unit name Status Start date Retired date Current capacity (ttpa)
BOF 1 cancelled[58] 2025 2022 3200[21][20]

Table 11: Open Hearth Furnace Details

Unit name Status Start date Current capacity (ttpa)
OHF 1 operating[37][39] 1935 586[22][23][15]
OHF 2 operating[37][39] 1935 586[22][23][15]
OHF 3 operating[37][39] – 586[22][23][15]
OHF 4 operating[37][39] – 586[22][23][15]
OHF 5 operating[37][39] – 586[22][23][15]
OHF 6 mothballed[39] – 586[22][23][15]
OHF 7 mothballed[39] – 586[22][23][15]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ Zaporizhstal Iron and Steel Works, GMK Center, Retrieved on: Jun. 25, 2020
  2. ↑ "«Запорожкокс» в 2020 году нарастил производство кокса на 3,1%". GMK Center. Jan 6, 2021. Retrieved Feb 10, 2022.
  3. ↑ "Метинвест. Ахметов выводит Запорожсталь и Запорожкокс во временную консервацию". biz.nv.ua (in русский). Retrieved 2023-11-01.
  4. ↑ "Месяц войны: какие предприятия ГМК Украины продолжают работать (обновление) — Статьи — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  5. ↑ "На межі існування: як війна змінює український промисловий сектор". www.unian.ua (in українська). Retrieved 2023-11-01.
  6. ↑ Мельник, Таиса (2022-04-25). "Комбинат «Запорожсталь» Ахметова после месяца простоя возобновил работу на 50% — Forbes.ua". forbes.ua (in русский). Retrieved 2023-11-01.
  7. ↑ "Zaporizhstal Iron and Steel Works — Information about Ukrainian iron and steel producers — GMK Center". GMK. Retrieved 2023-11-01.
  8. ↑ "«Запорожсталь» запустила в работу две доменные печи — Новости — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  9. ↑ "«Запорожсталь» вводит в эксплуатацию доменную печь №2 — Новости — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  10. ↑ Концур, Артём (2023-12-01). "«Запоріжсталь»: підсумки виробництва у листопаді 2023 р. | PJSC "Zaporizhstal"" (in українська). Retrieved 2023-12-04.
  11. ↑ Zaporizhstal Today, Zaporizhstal, Retireved on: Jun. 25, 2020
  12. ↑ "ЗАПОРІЖСТАЛЬ СЬОГОДНІ". Zaporizhstal.com. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  13. ↑ "Latest developments in steelmaking capacity 2021" (PDF). OECD. Sep 1, 2021. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  14. ↑ "Latest developments in steelmaking capacity 2020" (PDF). OECD. Jun 1, 2020. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  15. ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 15.11 https://web.archive.org/web/20220126151033/https://www.zaporizhstal.com/en/company/. Archived from the original on 2022-01-26. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 https://metinvest.media/en/page/v-ukran--metalurgi-shcho-prodovzhuyut-pracyuvati-za-bud-yakih-obstavin-voni-dyut-yak-soldati-na-sluzhb. {{cite web}}: Missing or empty |title= (help)
  17. ↑ https://web.archive.org/web/20220112170558/https://www.zaporizhstal.com/en/. Archived from the original on 2022-01-12. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 https://web.archive.org/web/20211029022144/https://gmk.center/en/manufacturer/zaporizhstal-iron-and-steel-works/. Archived from the original on 2021-10-29. {{cite web}}: Missing or empty |title= (help)
  19. ↑ https://web.archive.org/web/20220113164956/https://www.metalbulletin.com/companydata/Basic-Information/Zaporizhstal-Integrated-Iron-Steel-Works-JSC/33319/1. Archived from the original on 2022-01-13. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 (PDF) https://web.archive.org/web/20210807133859/http://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2020.pdf. Archived from the original (PDF) on 2021-08-07. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 (PDF) https://web.archive.org/web/20210929032946/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf (PDF). {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)
  22. ↑ 22.00 22.01 22.02 22.03 22.04 22.05 22.06 22.07 22.08 22.09 22.10 22.11 22.12 22.13 22.14 22.15 22.16 22.17 https://web.archive.org/web/20220316214825/https://www.zaporizhstal.com/pidpriyemstvo/. Archived from the original on 2022-03-16. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.00 23.01 23.02 23.03 23.04 23.05 23.06 23.07 23.08 23.09 23.10 https://web.archive.org/web/20220728212911/https://interfax.com.ua/news/greendeal/751645.html. Archived from the original on 2022-07-28. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 24.3 24.4 https://web.archive.org/web/20220315013949/https://zaporizhstal.com/ru/press-centr/novosti/zaporozhstal-zavershil-kapitalnyj-remont-domennoj-pechi-5/. Archived from the original on 2022-03-15. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 25.3 25.4 25.5 25.6 https://web.archive.org/web/20220317162226/https://www.zaporizhstal.com/ru/predpriyatie/. Archived from the original on 2022-03-17. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 26.2 26.3 26.4 https://web.archive.org/web/20220315051710/https://zaporizhstal.com/ru/press-centr/novosti/mk-zaporozhstal-pristupil-k-kapitalnomu-remontu-s-jelementami-rekonstrukcii-domennoj-pechi-2/. Archived from the original on 2022-03-15. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 27.2 27.3 27.4 https://web.archive.org/web/20220315031002/https://zaporizhstal.com/ru/press-centr/novosti/zaporozhstal-zavershil-kapitalnyj-remont-domennoj-pechi-4/. Archived from the original on 2022-03-15. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 28.3 http://online.budstandart.com/ru/news/novosti-stroitelstva-ru/10929-v-zaporozhe-prinyato-v-ekspluatatsiyu-ob-ekt-oao-zaporozhstal.html. {{cite web}}: Missing or empty |title= (help)
  29. ↑ 29.0 29.1 29.2 29.3 29.4 https://web.archive.org/web/20190924163645/http://perviydoc.ru:80/v22284/%D1%80%D0%B5%D0%BA%D0%BE%D0%BD%D1%81%D1%82%D1%80%D1%83%D0%BA%D1%86%D0%B8%D1%8F_%D0%B4%D0%BE%D0%BC%D0%B5%D0%BD%D0%BD%D0%BE%D0%B9_%D0%BF%D0%B5%D1%87%D0%B8_2_%D0%BA%D0%BE%D0%BC%D0%B1%D0%B8%D0%BD%D0%B0%D1%82%D0%B0_%D0%B7%D0%B0%D0%BF%D0%BE%D1%80%D0%BE%D0%B6%D1%81%D1%82%D0%B0%D0%BB%D1%8C?page=2. Archived from the original on 2019-09-24. {{cite web}}: Missing or empty |title= (help)
  30. ↑ 30.0 30.1 30.2 https://web.archive.org/web/20220315033832/https://zaporizhstal.com/ru/press-centr/novosti/pao-zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-4-posle-kapitalnogo-remonta/. Archived from the original on 2022-03-15. {{cite web}}: Missing or empty |title= (help)
  31. ↑ 31.0 31.1 31.2 31.3 31.4 31.5 https://web.archive.org/web/20220704202907/https://gmk.center/news/zaporozhstal-v-2020-godu-narastila-proizvodstvo-chuguna-na-2-5/. Archived from the original on 2022-07-04. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 32.3 32.4 32.5 https://web.archive.org/web/20220314211518/https://zaporizhstal.com/pres-centr/novini/zaporizhstal-pidsumki-virobnictva-v-grudni-i-za-12-misjaciv-2020-r/. Archived from the original on 2022-03-14. {{cite web}}: Missing or empty |title= (help)
  33. ↑ 33.0 33.1 33.2 33.3 33.4 33.5 https://web.archive.org/web/20220625102654/https://gmk.center/posts/mesyac-vojny-kakie-predpriyatiya-gmk-ukrainy-prodolzhajut-rabotat-obnovlenie/. Archived from the original on 2022-06-25. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 34.2 34.3 34.4 34.5 34.6 34.7 34.8 https://web.archive.org/web/20220512215559/https://www.rbc.ua/rus/news/zaporozhstal-nachala-vyplavku-chuguna-zapuska-1650356961.html. Archived from the original on 2022-05-12. {{cite web}}: Missing or empty |title= (help)
  35. ↑ 35.0 35.1 35.2 35.3 35.4 35.5 https://web.archive.org/web/20230925221340/https://gmk.center/en/news/zaporizhstal-produced-200-4-thousand-tons-of-rolled-steel-in-august/. Archived from the original on 2023-09-25. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 36.2 36.3 36.4 36.5 https://www.steelorbis.com/steel-news/latest-news/ukraines-zaporizhstal-posts-higher-outputs-for-2023-plans-stable-outputs-in-2024-1322078.htm. {{cite web}}: Missing or empty |title= (help)
  37. ↑ 37.00 37.01 37.02 37.03 37.04 37.05 37.06 37.07 37.08 37.09 37.10 https://www.oreaco.com/steel/zaporizhstal-achieves-significant-growth-in-steel-production-amid-adversities-in-2024. {{cite web}}: Missing or empty |title= (help)
  38. ↑ 38.0 38.1 https://www.steelorbis.com/steel-news/latest-news/ukraines-zaporizhstal-to-increase-bpi-output-via-bf-no-2-restart-1283366.htm. {{cite web}}: Missing or empty |title= (help)
  39. ↑ 39.0 39.1 39.2 39.3 39.4 39.5 39.6 39.7 39.8 https://web.archive.org/web/20230606124232/https://gmk.center/news/zaporozhstal-vvodit-v-ekspluataciju-domennuju-pech-2/. Archived from the original on 2023-06-06. {{cite web}}: Missing or empty |title= (help)
  40. ↑ https://zaporizhstal.com/ru/predpriyatie/. {{cite web}}: Missing or empty |title= (help)
  41. ↑ https://www.scribd.com/document/495686114/0865-F5010-00000-TS01. {{cite web}}: Missing or empty |title= (help)
  42. ↑ https://www.seaisi.org/details/24817?type=news-rooms. {{cite web}}: Missing or empty |title= (help)
  43. ↑ https://metinvest.media/en/page/na-zaporzhstal-vikonali-pershiy-etap-kapremontu-domenno-pech--3. {{cite web}}: Missing or empty |title= (help)
  44. ↑ 44.0 44.1 https://web.archive.org/web/20230330170832/https://gmk.center/news/zaporozhstal-otremontirovala-domennuju-pech-2/. Archived from the original on 2023-03-30. {{cite web}}: Missing or empty |title= (help)
  45. ↑ https://web.archive.org/web/20221005062722/https://sedmitriev.com/metallurgicheskiy-kombinat-zaporozhstal. Archived from the original on 2022-10-05. {{cite web}}: Missing or empty |title= (help)
  46. ↑ https://web.archive.org/web/20220315032730/https://zaporizhstal.com/pres-centr/novini/zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-5-posle-kapitalnogo-remonta/. Archived from the original on 2022-03-15. {{cite web}}: Missing or empty |title= (help)
  47. ↑ 47.0 47.1 https://web.archive.org/web/20220707040141/http://iz.com.ua/zaporoje/kombinat-nachinalsya-s-domennogo-tseha. Archived from the original on 2022-07-07. {{cite web}}: Missing or empty |title= (help)
  48. ↑ https://web.archive.org/web/20230324132611/https://gmk.center/news/zaporozhstal-nachala-kapremont-domennoj-pechi-4/. Archived from the original on 2023-03-24. {{cite web}}: Missing or empty |title= (help)
  49. ↑ https://web.archive.org/web/20220713091406/http://iz.com.ua/zaporoje/v-zaporozhe-samaya-sovremennaya-domennaya-pech-v-ukraine-gotovitsya-stat-v-stroy. Archived from the original on 2022-07-13. {{cite web}}: Missing or empty |title= (help)
  50. ↑ https://web.archive.org/web/20230323215105/https://gmk.center/news/zaporozhstal-zavershila-kapremont-domennoj-pechi-4/. Archived from the original on 2023-03-23. {{cite web}}: Missing or empty |title= (help)
  51. ↑ https://web.archive.org/web/20240322055253/https://gmk.center/news/zaporozhstal-zavershila-remont-domennoj-pechi-3/. Archived from the original on 2024-03-22. {{cite web}}: Missing or empty |title= (help)
  52. ↑ https://gmk.center/en/news/zaporizhstal-shut-down-blast-furnace-no-4-for-overhaul/. {{cite web}}: Missing or empty |title= (help)
  53. ↑ 53.0 53.1 (PDF) https://web.archive.org/web/20220709075011/http://zounb.zp.ua/sites/default/files/imce/pdf/zaporozhstalifiz.pdf. Archived from the original (PDF) on 2022-07-09. {{cite web}}: Missing or empty |title= (help)
  54. ↑ https://web.archive.org/web/20221103124656/https://gmk.center/news/s-nachala-vojny-metinvest-napravil-na-nuzhdy-vsu-i-naseleniya-1-7-mlrd-grn/. Archived from the original on 2022-11-03. {{cite web}}: Missing or empty |title= (help)
  55. ↑ https://web.archive.org/web/20220705061627/https://gmk.center/news/zaporozhstal-v-avguste-planiruet-zapustit-domennuju-pech-3/. Archived from the original on 2022-07-05. {{cite web}}: Missing or empty |title= (help)
  56. ↑ (PDF) http://dspace.nbuv.gov.ua/bitstream/handle/123456789/22249/08-Zakharchenko.pdf. {{cite web}}: Missing or empty |title= (help)
  57. ↑ https://www.zaporizhstal.com/pres-centr/novini/zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-5-posle-kapitalnogo-remonta/ https://interfax.com.ua/news/economic/509191.html, https://www.zaporizhstal.com/pres-centr/novini/zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-5-posle-kapitalnogo-remonta/. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  58. ↑ https://web.archive.org/web/20230307110907/https://en.interfax.com.ua/news/investments/895918.html. Archived from the original on 2023-03-07. {{cite web}}: Missing or empty |title= (help)

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