Neelachal Ispat Nigam steel plant

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Neelachal Ispat Nigam steel plant, also known as NINL, is a steel plant in Kalinganagar, Duburi, Jajpur, Odisha, India that operates blast furnace (BF) and basic oxygen furnace (BOF) technology.

Location

The map below shows the exact location of the plant in Kalinganagar, Duburi, Jajpur, Odisha, India:

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  • Location: Kalinga Nagar Industrial Complex, DUBURI, Jajpur 755 026, Odisha, India
  • Coordinates (WGS 84): 20.998641, 86.019102 (exact)

Background

Neelachal Ispat Nigam Limited (NINL) was incorporated in 1982 and was developed in two phases. Phase-I involved installation of a blast furnace with a capacity of 1.1 mtpa, commissioned in 2002.[1][2] A Steel melting shop with capacity of 897 mtpa for producing billets along with Continuous Casting Shop, Ladle Furnace, Billet Caster and other auxiliary facilities were installed as part of Phase-II expansion and commissioned in 2014.[1] As of 2021, the company was planning an expansion project to increase BOF capacity by 1000 ttpa.[3]

Tata Steel Limited acquired 93.71% stake in the Neelachal Ispat Nigam Limited plant on 04 July, 2022 for INR 12,100 crores. Tata Steel announced that it will restart the 1 mtpa expansion and build a 4.5 mtpa long products mill in the upcoming years and expand its capacity to 10 mtpa by 2030.[4][5][6][7] The plant was closed for almost two years owing to various reasons and restarted operations on 03 October, 2022, nearly 90 days after the acquisition.[8][9]

In 2022, Tata Steel announced its plan to invest up to INR 6,600 crore in NINL to part fund the upcoming expansion plan of the plant. Post acquisition, Tata Steel had focused on restarting the plant and take it to the existing capacity of 1.1 million tonne. In the next phase, the company plans to expand NINL capacity by another 4 million tonnes to take the capacity to 5 mtpa in the interim.[10]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1982[11] 1400[12] 62.5 MW captive power plant; 4x67.5MW CPP proposed[13][14] Captive iron ore mines in Sundargarh and Keonjar[15] Australia[16]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial small shareholder(s); Tata Steel Long Products Ltd; Tata Steel Ltd not applicable; 4295874051; 4295872420 E100001015587; E100000121408; E100001010018 Neelachal Ispat Nigam Ltd[17] 4296902087 E100001010157

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
crude, semi-finished[18] wire rod, coke, bar, billet, pig iron, slag[18] building and infrastructure[19] yes[20] BF; BOF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
announced 4908[14] 4908[14]
construction 3492[14] 3492[14]
operating 1100[18][20] 1100[18][20]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
announced 0 0
operating 1100[15][11] 1100[15][11]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke
1710[13][16] 880[13]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production Other/unknown steel production Total (all routes)
2019 [16] [16] [16]
2020 [21] [21] [21]
2021 [21] [21] [21]
2022 200[21] [21] 200[21]
2023 660[22] -3[22] 657[22]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 unknown unknown
2020 [21] [21] [21]
2021 [21] [21] [21]
2022 177[22] [22] 177[22]
2023 1114[22] [22] 1114[22]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF Brahmani operating[23] 2002[11][24][16] MECON (Govt. of India) Paul Wurth bell less top with single bin arrangement[25][26] 1670.0 m3[27][28][16] 1100[11][15] unknown 2018-02[29]
unknown BF (1) announced[30][31] 2022[30] 2025[32] 5873.0[14] 0
unknown BF (2) announced[30] 2022[30] 2030[33] 4100.0 m3[14] 0

Table 10: Basic Oxygen Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current capacity (ttpa) Current size
unknown BOF (1) operating[21] 2013[34] Mecon Limited[34] 1100[18][20] 110.0 tonnes[18][16][35][20]
unknown BOF (2) construction[36] 2022[30] 2025[32] 1038[14] 110.0 tonnes[37][38][14][39]
unknown BOF (3) construction[36] 2022[30] 2025[32] 2454[14] 260.0 tonnes[14]
unknown BOF (4) announced[30] 2022[30] 2030[33] 2454[14] 260.0 tonnes[14]
unknown BOF (5) announced[30] 2022[30] 2030[33] 2454[14] 260.0 tonnes[14]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

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