Nippon Setouchi Works (Hirohata Area) steel plant

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Nippon Setouchi Works (Hirohata Area) steel plant, also known as Setouchi Works Hirohata Area, is a steel plant in Himeji, Hyogo, Japan that operates direct reduced iron (DRI), electric arc furnace (EAF), and basic oxygen furnace (BOF) technology.

Location

The map below shows the exact location of the plant in Himeji, Hyogo, Japan:

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  • Location: 1 Fuji-cho, Hirohata-ku, Himeji City, Hyogo Pref. 671-1188, Japan
  • Coordinates (WGS 84): 34.786879, 134.625301 (exact)

Background

The Nippon Setouchi Works (Hirohata Area) steel plant began operating in 1939.[1] It previously had 3 basic oxygen furnaces, but they were shut down.[1] A 2300 ttpa electric arc furnace expansion is in the works, with a completion date of 2022.[1]

In 2023, the company announced another EAF addition to the plant. The details of the same are not known.[2]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1939[3] 1351[4] in-plant power generation, also provides power generated via coal to Kansai Electric Power[5] Imported from Australia, Brazil and India[6] Australia and Canada[7]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Nippon Steel Corp [100.0%] 4295877313 [100.0%] E100000000652 [100.0%] Nippon Steel Corp [100%][8] 4295877313 E100000000652 [100%]

Table 3: Process and Products

Steel product category Steel products ISO 14001 Main production equipment
semi-finished, finished rolled[9] sheet[9] yes[10] DRI; EAF; BOF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
announced – 0[11] 0[11]
operating – 720[12][13][14] 720[12][13][14]
operating pre-retirement 2816[3] – 2816[3]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Sponge iron/DRI capacity Nominal iron capacity (total)
operating 570[15] 570[15]

Table 6: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2020 505[16] 505[16]
2021 529[17] 529[17]
2022 464[18] 464[18]
2023 412[19] 412[19]

Unit Details

Table 7: Direct Reduced Iron Furnace Details

Unit name Status Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
DRI 1 operating[15] 2000[15] Kobelco and Midrex Technologies FASTMET[15][15] hearth[15] 190[15] coal[15]
DRI 2 operating[15] 2005[15] Kobelco and Midrex Technologies FASTMET[15][15] hearth[15] 190[15] coal[15]
DRI 3 operating[15] 2008[15] Kobelco and Midrex Technologies FASTMET[15][15] hearth[15] 190[15] coal[15]

Table 8: Electric Arc Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[18] 2019-11[20] 2022-06[21] 2022[22][21] Tenova Consteel[23][23] 720[13][12][14] 110.0[18]
unknown EAF (2) announced[11] 2023-05-11[11] – – – 0[11] –[11]

Table 9: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) yes[14] 100.00[14] – – – – – – –
unknown EAF (2) None unknown unknown unknown unknown unknown unknown unknown unknown

Table 10: Basic Oxygen Furnace Details

Unit name Status Start date Current capacity (ttpa) Current size
unknown BOF (1) operating pre-retirement[24] – 1341[3] 200.0 tonnes[16]
unknown BOF (2) operating pre-retirement[24] 1960[25] 805[3] 120.0 tonnes[16]
unknown BOF (3) operating pre-retirement[24] 1960[25] 670[3] 100.0 tonnes[16]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ 1.0 1.1 1.2 "Integrated Report 2021" (PDF). Nippon Steel. 2021. Retrieved 2022-03-07.{{cite web}}: CS1 maint: url-status (link)
  2. ↑ "Japan's Nippon Steel pursues EAF projects". Argus Media. 11 May 2023. Retrieved 21 February 2024.{{cite web}}: CS1 maint: url-status (link)
  3. ↑ 3.0 3.1 3.2 3.3 3.4 3.5 (PDF) https://web.archive.org/web/20220130014556/https://www.nipponsteel.com/en/ir/library/pdf/nsc_en_ir_2021_a3.pdf. Archived from the original (PDF) on 2022-01-30. {{cite web}}: Missing or empty |title= (help)
  4. ↑ https://www.nipponsteel.com/en/factbook/2022/09-01.html. {{cite web}}: Missing or empty |title= (help)
  5. ↑ (PDF) https://web.archive.org/web/20200614234628/https://www.nipponsteel.com/en/ir/library/pdf/factbook2019_all.pdf. Archived from the original (PDF) on 2020-06-14. {{cite web}}: Missing or empty |title= (help)
  6. ↑ https://web.archive.org/web/20240124203736/https://www.nipponsteel.com/en/factbook/2023/11-06.html. Archived from the original on 2024-01-24. {{cite web}}: Missing or empty |title= (help)
  7. ↑ "Raw Materials and Fuel". www.nipponsteel.com. Archived from the original on 2025-01-07. Retrieved 2024-12-19.
  8. ↑ https://web.archive.org/web/20211020140533/https://www.nipponsteel.com/works/setouchi/index.html. Archived from the original on 2021-10-20. {{cite web}}: Missing or empty |title= (help)
  9. ↑ 9.0 9.1 https://web.archive.org/web/20220318141637/https://www.nipponsteel.com/works/setouchi/hirohata/product/index.html. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  10. ↑ https://web.archive.org/web/20220427223247/https://www.nipponsteel.com/en/company/iso/setouchi/hirohata/index.html. Archived from the original on 2022-04-27. {{cite web}}: Missing or empty |title= (help)
  11. ↑ 11.0 11.1 11.2 11.3 11.4 11.5 https://web.archive.org/web/20240123000212/https://www.argusmedia.com/en/news/2447972-japans-nippon-steel-pursues-eaf-projects. Archived from the original on 2024-01-23. {{cite web}}: Missing or empty |title= (help)
  12. ↑ 12.0 12.1 12.2 https://web.archive.org/web/20221207033800/https://www.davisindex.com/nippon-to-add-electrical-steel-unit-at-setouchi/. Archived from the original on 2022-12-07. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 (PDF) https://web.archive.org/web/20220531161929/https://www.nipponsteel.com/en/ir/library/pdf/20220510_600.pdf. Archived from the original (PDF) on 2022-05-31. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 https://www.spglobal.com/commodityinsights/en/market-insights/latest-news/metals/110619-japans-nippon-steel-to-produce-electrical-steel-sheet-by-arc-furnace-in-2022. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 15.11 15.12 15.13 15.14 15.15 15.16 15.17 15.18 15.19 15.20 15.21 15.22 (PDF) https://www.kobelco.co.jp/english/ktr/pdf/ktr_29/085-092.pdf. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 16.2 16.3 16.4 https://web.archive.org/web/20220318092755/https://www.nipponsteel.com/en/factbook/11-04.html. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 https://www.nipponsteel.com/en/factbook/2022/11-04.html. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 18.3 https://web.archive.org/web/20240123003258/https://www.nipponsteel.com/en/factbook/2023/11-04.html. Archived from the original on 2024-01-23. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 "Outline of the Manufacturing Base". www.nipponsteel.com. Archived from the original on 2025-01-07. Retrieved 2024-12-19.
  20. ↑ "Interests in raw materials" (PDF). 2023. Archived from the original (PDF) on 2024-01-25. Retrieved 2023. {{cite web}}: Check date values in: |access-date= (help)
  21. ↑ 21.0 21.1 https://web.archive.org/web/20240123003531/https://m.mysteel.net/news/all/5033278-nippon-steel-starts-commercial-production-in-new-hirohata-eaf. Archived from the original on 2024-01-23. {{cite web}}: Missing or empty |title= (help)
  22. ↑ "Start of Studies to Shift from Blast Furnace Steelmaking Process to Electric Arc Furnace Steelmaking Process" (PDF). Nippon Steel. 2023-05-10. Archived from the original (PDF) on 2025-01-07. Retrieved 2024-12-19.
  23. ↑ 23.0 23.1 https://web.archive.org/web/20240126001633/https://tenova.com/newsroom/latest-tenova/first-consteelr-eaf-nippon-steel-japan. Archived from the original on 2024-01-26. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 https://web.archive.org/web/20241007162441/https://docs.publicnow.com/viewDoc?hash_primary=3A0C93E8C6D0AB6A4931A4F331D5D2E652B11C64. Archived from the original on 2024-10-07. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 "歴史・沿革". www.nipponsteel.com. Archived from the original on 2025-01-07. Retrieved 2024-12-19. {{cite web}}: Text "日本製鉄" ignored (help); Text "瀬戸内製鉄所広畑地区" ignored (help); Text "製鉄所" ignored (help)

Resources

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