Nucor Steel Crawfordsville plant

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Nucor Steel Crawfordsville plant, also known as Nucor Steel Indiana, is a steel plant in Crawfordsville, Indiana, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Crawfordsville, Indiana, United States:

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  • Location: 4537 South Nucor Road, Crawfordsville, Indiana 47933, United States
  • Coordinates (WGS 84): 39.976379, -86.830727 (exact)

Background

Nucor Steel Crawfordsville began operating in 1989. It produces sheet products for several industries.[1] The plant was the world's first commercial installation for Ultra-Thin Cast Strip (L)CS production via twin roll casting, which reduces energy consumption and environmental impact.[2]

In 2006, the plant was cited by the EPA for lack of control on hydrochloric acid emissions.[3]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1989[4][5] 850[6]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Nucor Corp 4295904636 E100001010181 Nucor Corp[7] 4295904636 E100001010181

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
finished rolled[4] sheet[8] automotive, building and infrastructure, energy, steel packaging, tools and machinery, transport[9] 2024-11-15[10] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 2304[11] 2304[11]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023 1797[12] [12] 1797[12]

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[11] 1989[11] Brown-Boveri[11] 1152[11] 118.0[11]
unknown EAF (2) operating[11] 1989[11] Brown-Boveri[11] 1152[11] 118.0[11]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) yes[13] 82.50[13] unknown unknown unknown unknown unknown unknown 17.50[13]
unknown EAF (2) yes[13] 82.50[13] unknown unknown unknown unknown unknown unknown 17.50[13]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. History, Nucor Steel, Retrieved on: Aug. 18, 2020
  2. Schlichting, Mark (2009-09-01). "Energy and environmental advantages with the Castrip process". ResearchGate. Retrieved 2021-10-26.{{cite web}}: CS1 maint: url-status (link)
  3. Omohundro, William (2006-01-12). "01/12/2006: EPA cites Nucor Steel for clean-air violations". archive.epa.gov. Retrieved 2021-10-26.{{cite web}}: CS1 maint: url-status (link)
  4. 4.0 4.1 https://web.archive.org/web/20211216133742/https://www.nucor.com/history/. Archived from the original on 2021-12-16. {{cite web}}: Missing or empty |title= (help)
  5. https://nucor.com/news-release/18731. {{cite web}}: Missing or empty |title= (help)
  6. https://web.archive.org/web/20240111034705/https://www.wishtv.com/news/business/nucor-spending-290m-to-boost-crawfordsville-steel-mill-production/. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  7. https://web.archive.org/web/20211216133805/https://www.nucor.com/locations/. Archived from the original on 2021-12-16. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20231002005617/https://nucor.com/locations. Archived from the original on 2023-10-02. {{cite web}}: Missing or empty |title= (help)
  9. https://web.archive.org/web/20220118112804/https://www.nucor.com/industries-served/. Archived from the original on 2022-01-18. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20221031135419/https://nucor.com/certifications. Archived from the original on 2022-10-31. {{cite web}}: Missing or empty |title= (help)
  11. 11.00 11.01 11.02 11.03 11.04 11.05 11.06 11.07 11.08 11.09 11.10 11.11 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 (PDF) https://s202.q4cdn.com/531038915/files/doc_financials/2024/ar/2023-nucor-annual-report.pdf. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 13.2 13.3 13.4 13.5 (PDF) https://assets.ctfassets.net/aax1cfbwhqog/7Ma2avTxQFdBEwFCITrHkC/ba43c44d995b4e02a0cac4ba30f36fc0/Recycled_Content_Letter_Mill_Products_RY2023_.pdf. {{cite web}}: Missing or empty |title= (help)

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