Optimus Steel Beaumont plant

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Optimus Steel Beaumont plant is a steel plant in Beaumont, Texas, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Beaumont, Texas, United States:

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  • Location: PO BOX 3869, Beaumont, TX 77704, United States
  • Coordinates (WGS 84): 30.08201, -94.074694 (exact)

Background

The Optimus Steel Beaumont plant began operating in 1976 and was operated by Cargill Inc until 2004, when Gerdau acquired the plant (along with four long products mills and four downstream facilities) for $266 million.[1] The plant was then bought by Optimus Steel in 2018 for $92.5 million.[1][2] More than 90% of the facility's output is made from recycled steel which has been recovered from automobiles, steel structures, ships, household appliances, and other sources.[3]

In 2020, Optimus Steel announced it was planning a $40 million expansion to build a new steel wire product line at the Beaumont facility.[4]

In October 2021, five injuries were reported at the Beaumont plant following a crane accident.[5]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1976[6][7] 311[8]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Aceros Turia Inc unknown E100001016337 Optimus Steel LLC[9] 5070866564 E100000131058

Table 3: Process and Products

Steel product category Steel products Steel sector end users Main production equipment
semi-finished, finished rolled[9] billet, wire rod, rebar[9] automotive, building and infrastructure, energy, steel packaging, tools and machinery, transport[9] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 750[10] 750[10]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[10][11] 1976[10] 750[10] 113.0[10]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[11] 98.2[11] 0.5[11] unknown unknown unknown unknown 1.3[11]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. 1.0 1.1 "Gerdau sells Beaumont mill to Optimus Steel | American Metal Market | Fastmarkets AMM". www.amm.com. 2018-01-31. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  2. "Optimus Steel: The Beginning of Us – Optimus". Optimus Steel. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  3. "Recycling – Optimus". Optimus Steel USA. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  4. Rogers, Dave (2020-11-18). "County eyes abatement for steel mill". The Record Newspapers. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  5. Ellsworth, Meagan (2021-10-05). "Injuries reported in Optimus Steel crane accident". Beaumont Enterprise. Retrieved 2021-11-04.
  6. https://web.archive.org/web/20220628054858/https://optimus-steelusa.com/optimus-steel-the-beginning-of-us/. Archived from the original on 2022-06-28. {{cite web}}: Missing or empty |title= (help)
  7. https://web.archive.org/web/20191127135945/https://medium.com/optimus-steel-llc/optimus-steel-the-beginning-of-us-a0d9a8cf9de2. Archived from the original on 2019-11-27. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20220318075552/https://www.federalpay.org/paycheck-protection-program/optimus-steel-llc-the-woodlands-tx. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 9.3 https://web.archive.org/web/20240125062636/https://optimus-steelusa.com/about-us/. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 10.2 10.3 10.4 10.5 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 11.3 11.4 (PDF) https://pcr-epd.s3.us-east-2.amazonaws.com/1290.Optimus_Steel_EPD_for_rebar_and_wire_rod_FINAL2024p.pdf. {{cite web}}: Missing or empty |title= (help)

Resources