Orissa Sponge Iron and Steel plant

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Orissa Sponge Iron and Steel plant, also known as Odisha Sponge Iron & Steel (OSIL), is a steel plant in Palaspanga, Keonjhar, Odisha, India that operates direct reduced iron (DRI) and steelmaking technology.

Location

The map below shows the exact location of the plant in Palaspanga, Keonjhar, Odisha, India:

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  • Location: Orissa Sponge Iron & Steel Limited, P.O. Palaspanga District Keonjhar, Odisha- 758031, India
  • Coordinates (WGS 84): 21.801994, 85.56751 (exact)

Background

Orissa sponge iron & steel plant was incorporated in 1979 and commercial production began in 1995. The plant has a capacity of 250 ttpa DRI and 100 ttpa steel billet production. The mandate for the company was to establish an alternate route to steelmaking. The plant uses locally available lump iron ore and non-cooking coal to first produce Sponge Iron and power generated from waste heat recovery for steel production.[1] The plant is planning to expand its steel production capacity by 900 ttpa through EAF route, expected to be operational by 2025.[2] A brief write-up submitted for environmental clearance for an expansion project at the plant details expansion of the sponge iron capacity to 676.5 ttpa and induction furnace capacity to 700 ttpa.[3]

As of January 2025, there has been no updates on the expansion of the plant.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1995[4] 186[5] 12+24 MW CPP[6] Captive mines[7] MCL, SECL[8]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial BKM Mining Pvt Ltd; ICICI Bank Ltd; Industrial Promotion and Investment Corporation of Odisha Ltd; Saini Alloys Pvt Ltd; TRFI Investment Pvt Ltd; Twenty20 Securities Pvt Ltd 5073088674; 4295873612; 4296839368; 5058606263; 4298356799; unknown E100001016322; E100000131685; E100001016321; E100001016324; E100001016323; E100001016325 Orissa Sponge Iron and Steel Ltd[9] 4295872376 E100000130699

Table 3: Process and Products

Steel product category Steel products ISO 14001 Main production equipment
crude, semi-finished[10] billet, DRI[10] yes[5] DRI; Steel other/unspecified

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Other/unspecified steelmaking capacity Nominal crude steel capacity (total)
announced 600[11] 600[11]
operating 101[12] 101[12]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Sponge iron/DRI capacity Nominal iron capacity (total)
announced 396[13] 396[13]
operating 250[6] 250[6]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
NF NF NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year Other/unknown steel production
2020 unknown
2021 unknown
2022 unknown
2023 unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year DRI production Total (all routes)
2019 [7] [7]
2020 [7] [7]
2021 [7] [7]
2022 30[7] 30[7]
2023 91[7] 91[7]

Unit Details

Table 9: Direct Reduced Iron Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
DRI 1 operating[9] 1979[12] 1992[14] 1995[4] OSIL[12] rotary kiln[12] 100[6] coal[9]
DRI 2 operating[6] 2006[15] OSIL[12] rotary kiln[12] 150[6] coal[9]
unknown DRI (1) announced[11] 2006[11] 2025[16] rotary kiln[11] 198[13] coal[11]
unknown DRI (2) announced[11] 2006[11] 2025[16] rotary kiln[11] 198[13] coal[11]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "About us". Orissa Sponge. Retrieved 17 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  2. "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 17 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. "Brief write-up". MoEF&CC. Retrieved 04 January, 2024. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. 4.0 4.1 https://www.orissasponge.com/. {{cite web}}: Missing or empty |title= (help)
  5. 5.0 5.1 (PDF) https://web.archive.org/web/20220120182606/https://orissasponge.com/docs/Annual%20Report%2019-20%20PDF.pdf. Archived from the original (PDF) on 2022-01-20. {{cite web}}: Missing or empty |title= (help)
  6. 6.0 6.1 6.2 6.3 6.4 6.5 https://web.archive.org/web/20220325160526/https://orissasponge.com/works/production-capacity. Archived from the original on 2022-03-25. {{cite web}}: Missing or empty |title= (help)
  7. 7.00 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 (PDF) https://orissasponge.com/docs/Annual%20Report%202023-24.pdf. {{cite web}}: Missing or empty |title= (help)
  8. https://environmentclearance.nic.in/auth/ECGeneral_Report.aspx?pid=41094. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 9.3 https://web.archive.org/web/20240125054828/https://orissasponge.com/about-us. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 https://web.archive.org/web/20220204135858/https://orissasponge.com/works/product-services. Archived from the original on 2022-02-04. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 https://web.archive.org/web/20240111041403/https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=cYcwgUTs1Xq3zoouXZ1FNrI5v83m+QgwMYT7l78W2zRRQH%2FkKnkNP9argEbMDUIoDizJb4gjfU1f0uDMm2SDeFC0c++RxV1VLbf5OX9AICxaPKHeeMzvDX7U4a%2F5YI%2FhqFhrXTEUY0BvGfLz0eN8ztP4IYGoiWPLzrbLi0%2FLg9s=&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z%2FpgnoBhDlYdZCxzXmG8GlihX6H9UP1HygCn3pCkAF2zPFXFQNqA4krKa1Aw==. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 12.3 12.4 12.5 12.6 https://web.archive.org/web/20240111090800/https://eicelectricityodisha.nic.in/ECONS/detail_pages/osisl.aspx. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 13.2 13.3 http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=cYcwgUTs1Xq3zoouXZ1FNrI5v83m+QgwMYT7l78W2zRRQH/kKnkNP9argEbMDUIoDizJb4gjfU1f0uDMm2SDeFC0c++RxV1VLbf5OX9AICxaPKHeeMzvDX7U4a/5YI/hqFhrXTEUY0BvGfLz0eN8ztP4IYGoiWPLzrbLi0/Lg9s=&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z/pgnoBhDlYdZCxzXmG8GlihX6H9UP1HygCn3pCkAF2zPFXFQNqA4krKa1Aw==. {{cite web}}: Missing or empty |title= (help)
  14. https://orissasponge.com/history. {{cite web}}: Missing or empty |title= (help)
  15. https://www.reportjunction.com/Preview/Orissa-Sponge-Iron-and-Steel-Limited-2006-59465.htm. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 (PDF) https://web.archive.org/web/20240111014948/https://web-archive.oecd.org/2022-12-16/648714-latest-developments-in-steelmaking-capacity-2022.pdf. Archived from the original (PDF) on 2024-01-11. {{cite web}}: Missing or empty |title= (help)

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