Pervouralsk Pipe Plant

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Pervouralsk Pipe Plant (АО Первоуральский Новотрубный Завод (ПНТЗ) группы ТМК, Электросталеплавильный цех «Железный Озон 32»), also known as Pervouralsky Novotrubny Plant, Pervouralsk New Pipe Plant, Zhelezny Ozon 32, PNTZ, is a steel plant in Pervouralsk, Sverdlovsk, Russia that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Pervouralsk, Sverdlovsk, Russia:

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  • Location: Ulitsa Torgovaya, 1, Pervouralsk, Sverdlovskaya Region, Russia, 623104
  • Coordinates (WGS 84): 56.90205, 59.992198 (exact)

Background

The electric steel-smelting shop Iron Ozone 32 is part of the Pervouralsky Pipe Plant (also known as Pervouralsk New Pipe Plant, PNTZ). The construction of the Iron Ozone 32 began in 2007, and in 2010 the workshop was launched and the first steel smelting took place.[1]

Iron Ozone 32 supplies billet to ChelPipe Electric Steel (CHTPZ) (in Chelyabinsk) and the Pervouralsk Pipe Plant, and two other ChelPipe Group companies, for further processing to large diameter pipes.[2]

In 2021, an energy complex was commissioned to improve the reliability of power supply at the plant. It includes a 14.3 MW modular thermal power station and a 16.8 MW peak water heating boiler. The boiler is designed to increase heating network temperatures during extreme cold. Operating alongside the external grid, the energy complex generates one-third of the plant's electricity needs and provides heat to over 40% of the facility's consumers.[3]

In 2022, digitization and automatization of the EAF production process and upgrade of the equipment were carried out at Iron Ozone 32.[4]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Coal source
1934[5] 318[6] modular thermal power station[7] unknown

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Trubnaya Metallurgicheskaya Kompaniya PJSC [100.0%] 4295887159 [100.0%] E100000130737 [100.0%] Chelyabinskiy Truboprokatnyi Zavod JSC [100%][8] 4295887141 E100001012070 [100%]

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
semi-finished, finished rolled[9] billet, pipe, cylinder[10][5] building and infrastructure, energy, tools and machinery, transport[11][12] Expired[13] unknown[13] unknown EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 950[14][15][16][17][18] 950[14][15][16][17][18]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown[14] unknown[14]
2021 unknown[19] unknown[19]
2022 unknown unknown
2023 unknown unknown

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[20][21][9] 2007[15] 2010[22][15] SMS Demag[23] 950[17][16][18][14][15] 125.0[17][10]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) yes[24][25] 100.00[24][16] unknown unknown unknown unknown unknown unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "ЭСПЦ «ЖЕЛЕЗНЫЙ ОЗОН 32» - 10 ЛЕТ". Trubnik Online. Nov 19, 2020. Retrieved Apr 6, 2022.{{cite web}}: CS1 maint: url-status (link)
  2. "Iron Ozone 32 - Production and Technology («ЖЕЛЕЗНЫЙ ОЗОН 32»)". Chelpipe.ru. Retrieved Jan 25, 2022.{{cite web}}: CS1 maint: url-status (link)
  3. "В режиме энергосбережения: как ТМК снижает энергоемкость производства (Russian)". up-pro.ru. February 24, 2024. Retrieved October 23, 2024.{{cite web}}: CS1 maint: url-status (link)
  4. "На ПНТЗ внедрили новые технологии в процесс выплавки стали (Russian)". urbc.ru. August 17, 2022. Retrieved October 19, 2023.{{cite web}}: CS1 maint: url-status (link)
  5. 5.0 5.1 https://pntz.tmk-group.ru/pntz_about. {{cite web}}: Missing or empty |title= (help)
  6. https://web.archive.org/web/20220120210711/https://chelpipe.ru/. {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)
  7. https://up-pro.ru/library/management_accounting/cost_management/v-rezhime-energosberezheniya-tmk/. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20230531004014/https://pntz.tmk-group.ru/pntz_shareholders. Archived from the original on 2023-05-31. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 https://web.archive.org/web/20230531002017/https://pntz.tmk-group.ru/pntz_capacity. Archived from the original on 2023-05-31. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 https://web.archive.org/web/20220114035827/http://www.chelpipe.ru/. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  11. https://web.archive.org/web/20230628115924/https://solidarnost.org/articles/pervouralskiy-novotrubnyy-zavod-kak-rabotaet-odno-iz-krupneyshih-trubnyh-proizvodstv-rossii-videoreportazh.html. Archived from the original on 2023-06-28. {{cite web}}: Missing or empty |title= (help)
  12. https://web.archive.org/web/20230531005059/https://pntz.tmk-group.ru/pntz_main_prod. Archived from the original on 2023-05-31. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 https://web.archive.org/web/20230530233037/https://pntz.tmk-group.ru/pntz_sertificates. Archived from the original on 2023-05-30. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 (PDF) https://web.archive.org/web/20220121022216/https://chelpipe.ru/upload/iblock/8b9/Godovoy-otchet-Gruppy-CHTPZ-2020.pdf. Archived from the original (PDF) on 2022-01-21. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 https://web.archive.org/web/20200926212711/https://www.kommersant.ru/doc/4397643. Archived from the original on 2020-09-26. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 (PDF) https://web.archive.org/web/20180417040936/http://www.ebrd.com:80/english/pages/project/eia/37254r.pdf. Archived from the original (PDF) on 2018-04-17. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 https://web.archive.org/web/20211203221140/https://metallobazy.ru/news/939. Archived from the original on 2021-12-03. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 18.2 https://web.archive.org/web/20210721115648/https://www.vedomosti.ru//press_releases/2021/07/21/pervouralskii-novotrubnii-zavod-tmk-vipustil-10-ti-millionnuyu-tonnu-stali. Archived from the original on 2021-07-21. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 https://e-disclosure.ru/portal/files.aspx?id=2772&type=2&attempt=1. {{cite web}}: Missing or empty |title= (help)
  20. https://vesti-ural.ru/2024/05/30/225608/. {{cite web}}: Missing or empty |title= (help)
  21. https://pntz.tmk-group.ru/pntz_news/4652. {{cite web}}: Missing or empty |title= (help)
  22. https://web.archive.org/web/20210102052639/https://sdelanounas.ru/blogs/17286/. Archived from the original on 2021-01-02. {{cite web}}: Missing or empty |title= (help)
  23. https://metallobazy.ru/factory/47. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 https://www.e-disclosure.ru/portal/files.aspx?id=274&type=2. {{cite web}}: Missing or empty |title= (help)
  25. https://web.archive.org/web/20240809190217/https://www.vedomosti.ru/press_releases/2022/08/17/tmk-povisila-effektivnost-elektrostaleplavilnogo-proizvodstva-na-pntz. Archived from the original on 2024-08-09. {{cite web}}: Missing or empty |title= (help)

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