SAIL Rourkela steel plant

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SAIL Rourkela steel plant, also known as RSP, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Rourkela, Odisha, India.

Location

The map below shows the exact location of the plant in Rourkela, Odisha, India:

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  • Location: Rourkela Steel Plant Area, Rourkela, Odisha 769011, India
  • Coordinates (WGS 84): 22.210804, 84.868950 (exact)

Background

SAIL has Maharatna CPSE (Central Public Sector Enterprise) status by the Government of India under the Ministry of Steel.[1] Air quality monitoring information provided on the SAIL website here.

Rourkela Steel plant is the first integrated steel plant in the public sector in India. It was set up with German collaboration with an installed capacity of 1 mtpa. The first blast furnace of the plant became operational on 03 February 1959. After subsequent phases of expansion the plant reached a hot metal capacity of 4.5 mtpa and crude steel capacity of 4.2 mtpa.[2] Under SAIL's Vision 2030 programme, the company plans to raise the plant's capacity to 8.8 mtpa.[3]

On 30 March 2022, SAIL received environmental clearance for expansion of hot metal production capacity from 4.5 mtpa to 4.855 mtpa and crude steel production from 4.2 mtpa to 4.85 mtpa. This expansion involves installation of coke oven battery, a third steel meting shop, decommissionin gof two existing BOFs and augmentation of existing blast furnaces in addition to other auxiliary developments.[4]

As of May 2023, the project was indefinitely deferred owing to illegal encroachments and failure to rehabilitate the settlers.[5]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Start date Pre-retirement announcement date Workforce size Power source Iron ore source
Main plant Operating[6] – 1959[7] – 13279[8] Captive power plant #1 (1959, updated 1978), Rourkela Works-2 power station[9][10] Balani, Barsuan, Kalta and Taldihi mines[11]
Expansion Announced[12] – –[13] – – – –
Closure Operating pre-retirement[14] – – 2022-03-30[14] – – –
Expansion Announced[14] 2022-03-30[14] – – – – –

Table 2: Ownership and Parent Company Information

Phase State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant Partial Steel Authority of India Ltd [100%] 4295872623 [100%] E100001000397 [65%]; E100001000520 [9.4%] Steel Authority of India Ltd[15] 4295872623 E100001000703

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users Main production equipment Detailed production equipment
Main plant semi-finished; finished rolled[16] pipes, plates, sheets, coils[16] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] BF, BOF[6] coking plant (6 batteries); 3 sinter plants; 3 BOF (3x150-tonne), 2 BOF (unknown)[17]
Expansion semi-finished; finished rolled[16] pipes, plates, sheets, coils[16] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] BF, BOF[6][13] BOF[12]
Closure semi-finished; finished rolled[16] pipes, plates, sheets, coils[16] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] BOF[14] 2 BOF (66 tonne, 60 tonne)[14]
Expansion semi-finished; finished rolled[16] pipes, plates, sheets, coils[16] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] BOF[14] BOF, Coke oven Battery[14]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 3641 TTPA[18][19][18][19][18][19] 3641 TTPA[18][19][18][19][18][19]
Expansion announced 4800 TTPA[20] 4800 TTPA[20]
Closure operating pre-retirement 655 TTPA[18][19][18][19] 655 TTPA[18][19][18][19]
Expansion announced 1213 TTPA[14] 1213 TTPA[14]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 4500 TTPA[21][6][22][21] 4500 TTPA[21][6][22][21]
Expansion announced >0 TTPA >0 TTPA
Closure operating pre-retirement – –
Expansion announced – –

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke
Main plant 6770 TTPA[9] 768 TTPA[18]
Expansion – 770 TTPA[23]
Closure – –
Expansion – 770 TTPA[14]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020 3500 TTPA[24] 3500 TTPA
2021 3989 TTPA[25] 3989 TTPA
2022 4039 TTPA[25] 4039 TTPA

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020 3455 TTPA[26] 3455 TTPA
2021 4340 TTPA[27] 4340 TTPA
2022 4300 TTPA[28] 4300 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[21] unknown unknown 1959-02-03[21][29] Danieli Corus[21] 1710 m³[30] 1059[21] unknown 2018-05-08[31][32]
4 operating[33] unknown unknown 1967[34] – 1658 m³[34] 641[6][22] unknown 2020-09-09[35]
5 operating[36] unknown unknown 2013[21][37] Danieli Corus; Tata Projects Limited; MECON Hoogoven[36][21][38][39][36] 4060 m³[36] 2800[21] unknown unknown
unknown announced[13] unknown unknown 2024[12] – – >0 unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ Steel Authority of India Limited, Steel Authority of India Limited, Retrieved on: May 19, 2020
  2. ↑ "Rourkela Steel Plant | SAIL". sail.co.in. Retrieved 2023-10-11.
  3. ↑ "SAIL proposes to increase capacity to 49.6 mtpa by 2030 | The Financial Express". www.financialexpress.com. Retrieved 2023-10-11.
  4. ↑ "Grant of Environmental Clearance (EC) to the proposed Project Activity under the provision of EIA Notification 2006-regarding" (PDF). SAIL. 30 March 2022. Retrieved 06 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "SAIL defers expansion project for Rourkela mill until land is cleared". www.steelorbis.com. Retrieved 2023-11-06.
  6. ↑ 6.0 6.1 6.2 6.3 6.4 6.5 https://web.archive.org/web/20220327143934/http://www.sail.co.in/rourkela-steel-plant/about-rourkela-steel-plant. Archived from the original on 27 March 2022. {{cite web}}: Missing or empty |title= (help)
  7. ↑ https://web.archive.org/web/20221018101223/https://en.wikipedia.org/wiki/Rourkela_Steel_Plant. Archived from the original on 18 October 2022. {{cite web}}: Missing or empty |title= (help)
  8. ↑ (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  9. ↑ 9.0 9.1 https://web.archive.org/web/20200928010907/https://sail.co.in/rourkela-steel-plant/facilities. Archived from the original on 28 September 2020. {{cite web}}: Missing or empty |title= (help)
  10. ↑ https://web.archive.org/web/20210805091321/https://www.gem.wiki/Rourkela_Works-2_power_station. Archived from the original on 05 August 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  11. ↑ https://web.archive.org/web/20231011114855/https://www.sail.co.in/plants/about-rourkela-steel-plant. Archived from the original on 11 October 2023. {{cite web}}: Missing or empty |title= (help)
  12. ↑ 12.0 12.1 12.2 https://web.archive.org/web/20210227115638/https://www.financialexpress.com/industry/sail-proposes-to-increase-capacity-to-49-6-mtpa-by-2030/1911618/. Archived from the original on 27 February 2021. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 https://www.steelorbis.com/steel-news/latest-news/sail-defers-expansion-project-for-rourkela-mill-until-land-is-cleared-1289254.htm. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.00 14.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 (PDF) https://web.archive.org/web/20230518232028/https://sail.co.in/sites/default/files/steel-plants/2022-04/Env-Clearance-issued-by-MoEFCC-30-03-2022.pdf. Archived from the original (PDF) on 18 May 2023. {{cite web}}: Missing or empty |title= (help)
  15. ↑ https://web.archive.org/web/20220119143642/https://www.qcc.com/firm/dd1f8d7003b654e308bf075d383f6051.html. Archived from the original on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 16.11 https://web.archive.org/web/20220204135619/https://sail.co.in/rourkela-steel-plant/products. Archived from the original on 04 February 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  17. ↑ https://web.archive.org/web/20220930100102/https://www.sail.co.in/en/plants/rourkela-steel-plant/facilities. Archived from the original on 30 September 2022. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.00 18.01 18.02 18.03 18.04 18.05 18.06 18.07 18.08 18.09 18.10 https://web.archive.org/web/20211118113620/https://sail.co.in/en/plants/about-rourkela-steel-plant. Archived from the original on 18 November 2021. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  20. ↑ 20.0 20.1 https://web.archive.org/web/20220613185320/https://www.newindianexpress.com/states/odisha/2022/may/28/rsp-plans-double-expansion-as-land-hurdles-remain-to-be-solved-2458987.html. Archived from the original on 13 June 2022. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.00 21.01 21.02 21.03 21.04 21.05 21.06 21.07 21.08 21.09 21.10 https://web.archive.org/web/20221111193631/https://www.steel-360.com/technology-next/innovation-is-at-core-of-rsps-expansion. Archived from the original on 11 November 2022. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.0 22.1 22.2 (PDF) https://sail.co.in/sites/default/files/upload/2022-11/9_EC%20for%20%20RSP%204.2%20MTPA%2029-01-2008%20with%20clarifications%20and%20extension.pdf. {{cite web}}: Missing or empty |title= (help)
  23. ↑ https://web.archive.org/web/20220129220440/https://www.steelorbis.com/steel-news/latest-news/sails-rourkela-steel-mill-firms-up-684-million-expansion-capex-1214010.htm. Archived from the original on 29 January 2022. {{cite web}}: Missing or empty |title= (help)
  24. ↑ (PDF) https://web.archive.org/web/20220808195812/https://www.sail.co.in/sites/default/files/2022-02/Performance-highlights-Q3-FY-22.pdf. Archived from the original (PDF) on 08 August 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  25. ↑ 25.0 25.1 (PDF) https://sail.co.in/sites/default/files/upload/2023-06/2_%20RSPs_HSM_SPP_Project_EC_implemntation_status_Oct-March%2C_2023.pdf. {{cite web}}: Missing or empty |title= (help)
  26. ↑ Estimated by prorating across SAIL plants https://sail.co.in/sites/default/files/2021-10/Sustainability-Report%202020_2021.pdf
  27. ↑ (PDF) https://web.archive.org/web/20230629235701/http://sail.co.in/sites/default/files/ticker/2022-09/Sail%20Annual%20Report_2021-22.pdf. Archived from the original (PDF) on 29 June 2023. {{cite web}}: Missing or empty |title= (help)
  28. ↑ https://web.archive.org/web/20230105102140/https://newsriveting.com/sail-rourkela-steel-plant-ends-the-year-2022-with-string-of-records/. Archived from the original on 05 January 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  29. ↑ https://web.archive.org/web/20240115082233/https://sail.co.in/plants/about-rourkela-steel-plant. Archived from the original on 15 January 2024. {{cite web}}: Missing or empty |title= (help)
  30. ↑ https://www.danieli.com/en/news-media/news/top-bf-results-rourkela-steel-plant_37_547.htm. {{cite web}}: Missing or empty |title= (help)
  31. ↑ (PDF) https://sail.co.in/sites/default/files/upload/2022-11/2_%20RSPs%20implementation%20status%20of%20conditions%20of%20EC%20received%20for%203%20MTPA%20HSM%20other%20new%20projects%20April%20-%20September%202022.pdf. {{cite web}}: Missing or empty |title= (help)
  32. ↑ https://sail.co.in/en/sail-news/rebuilt-blast-furnace-1-parvati-sail-rourkela-steel-plant-blown. {{cite web}}: Missing or empty |title= (help)
  33. ↑ (PDF) https://sail.co.in/sites/default/files/upload/2022-11/3_%20RSPs%20implementation%20status%20of%20conditions%20of%20EC%20received%20for%204.pdf. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 https://odishabarta.com/annapurna-blast-furnace-4-of-sail-outperformed-its-metal-production/. {{cite web}}: Missing or empty |title= (help)
  35. ↑ https://twitter.com/sailrsp1/status/1303690740485124097?lang=en. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 36.2 36.3 (PDF) https://web.archive.org/web/20190419111033/http://iim-delhi.com/upload_events/Danieli_Corus.pdf. Archived from the original (PDF) on 19 April 2019. {{cite web}}: Missing or empty |title= (help)
  37. ↑ https://abmproceedings.com.br/en/article/download-pdf/sail-rsp-blast-furnace-no-5-a-greenfield-project-in-a-brownfield-optimization-context. {{cite web}}: Missing or empty |title= (help)
  38. ↑ https://www.danieli.com/en/news-media/news-events/sail-rsp-blast-furnace-no-5-sets-new-standards-india_37_28.htm. {{cite web}}: Missing or empty |title= (help)
  39. ↑ https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022. {{cite web}}: Missing or empty |title= (help)

Resources

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