SAIL Rourkela steel plant
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SAIL Rourkela steel plant, also known as RSP, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Rourkela, Odisha, India.
Location
The map below shows the exact location of the plant in Rourkela, Odisha, India:
- Location: Rourkela Steel Plant Area, Rourkela, Odisha 769011, India
- Coordinates (WGS 84): 22.210804, 84.868950 (exact)
Background
SAIL has Maharatna CPSE (Central Public Sector Enterprise) status by the Government of India under the Ministry of Steel.[1] Air quality monitoring information provided on the SAIL website here.
Rourkela Steel plant is the first integrated steel plant in the public sector in India. It was set up with German collaboration with an installed capacity of 1 mtpa. The first blast furnace of the plant became operational on 03 February 1959. After subsequent phases of expansion the plant reached a hot metal capacity of 4.5 mtpa and crude steel capacity of 4.2 mtpa.[2] Under SAIL's Vision 2030 programme, the company plans to raise the plant's capacity to 8.8 mtpa.[3]
On 30 March 2022, SAIL received environmental clearance for expansion of hot metal production capacity from 4.5 mtpa to 4.855 mtpa and crude steel production from 4.2 mtpa to 4.85 mtpa. This expansion involves installation of coke oven battery, a third steel meting shop, decommissionin gof two existing BOFs and augmentation of existing blast furnaces in addition to other auxiliary developments.[4]
As of May 2023, the project was indefinitely deferred owing to illegal encroachments and failure to rehabilitate the settlers.[5]
Plant Details
Table 1: General Plant Details
Phase | Plant status | Announced date | Start date | Pre-retirement announcement date | Workforce size | Power source | Iron ore source |
---|---|---|---|---|---|---|---|
Main plant | Operating[6] | – | 1959[7] | – | 13279[8] | Captive power plant #1 (1959, updated 1978), Rourkela Works-2 power station[9][10] | Balani, Barsuan, Kalta and Taldihi mines[11] |
Expansion | Announced[12] | – | –[13] | – | – | – | – |
Closure | Operating pre-retirement[14] | – | – | 2022-03-30[14] | – | – | – |
Expansion | Announced[14] | 2022-03-30[14] | – | – | – | – | – |
Table 2: Ownership and Parent Company Information
Phase | State-owned entity status | Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
---|---|---|---|---|---|---|---|
Main plant | Partial | Steel Authority of India Ltd [100%] | 4295872623 [100%] | E100001000397 [65%]; E100001000520 [9.4%] | Steel Authority of India Ltd[15] | 4295872623 | E100001000703 |
Table 3: Process and Products
Phase | Steel product category | Steel products | Steel sector end users | Main production equipment | Detailed production equipment |
---|---|---|---|---|---|
Main plant | semi-finished; finished rolled[16] | pipes, plates, sheets, coils[16] | automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] | BF, BOF[6] | coking plant (6 batteries); 3 sinter plants; 3 BOF (3x150-tonne), 2 BOF (unknown)[17] |
Expansion | semi-finished; finished rolled[16] | pipes, plates, sheets, coils[16] | automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] | BF, BOF[6][13] | BOF[12] |
Closure | semi-finished; finished rolled[16] | pipes, plates, sheets, coils[16] | automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] | BOF[14] | 2 BOF (66 tonne, 60 tonne)[14] |
Expansion | semi-finished; finished rolled[16] | pipes, plates, sheets, coils[16] | automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16] | BOF[14] | BOF, Coke oven Battery[14] |
Table 4: Crude Steel Production Capacities (thousand tonnes per annum)
Phase | Capacity operating status* | Basic oxygen furnace steelmaking capacity | Nominal crude steel capacity (total) |
---|---|---|---|
Main plant | operating | 3641 TTPA[18][19][18][19][18][19] | 3641 TTPA[18][19][18][19][18][19] |
Expansion | announced | 4800 TTPA[20] | 4800 TTPA[20] |
Closure | operating pre-retirement | 655 TTPA[18][19][18][19] | 655 TTPA[18][19][18][19] |
Expansion | announced | 1213 TTPA[14] | 1213 TTPA[14] |
Table 5: Crude Iron Production Capacities (thousand tonnes per annum)
Phase | Capacity operating status* | Blast furnace capacity | Nominal iron capacity (total) |
---|---|---|---|
Main plant | operating | 4500 TTPA[21][6][22][21] | 4500 TTPA[21][6][22][21] |
Expansion | announced | >0 TTPA | >0 TTPA |
Closure | operating pre-retirement | – | – |
Expansion | announced | – | – |
Table 6: Upstream Products Production Capacities (thousand tonnes per annum)
Phase | Sinter | Coke |
---|---|---|
Main plant | 6770 TTPA[9] | 768 TTPA[18] |
Expansion | – | 770 TTPA[23] |
Closure | – | – |
Expansion | – | 770 TTPA[14] |
Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)
Year | BOF Production | Total (all routes) |
---|---|---|
2020 | 3500 TTPA[24] | 3500 TTPA |
2021 | 3989 TTPA[25] | 3989 TTPA |
2022 | 4039 TTPA[25] | 4039 TTPA |
Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)
Year | BF Production | Total (all routes) |
---|---|---|
2020 | 3455 TTPA[26] | 3455 TTPA |
2021 | 4340 TTPA[27] | 4340 TTPA |
2022 | 4300 TTPA[28] | 4300 TTPA |
Blast Furnace Details
Table 9: Blast Furnace Details
Unit name | Status | Announced date | Construction date | Start date | Furnace manufacturer and model | Current size | Current capacity (ttpa) | Decarbonization technology | Most recent relining |
---|---|---|---|---|---|---|---|---|---|
1 | operating[21] | unknown | unknown | 1959-02-03[21][29] | Danieli Corus[21] | 1710 m³[30] | 1059[21] | unknown | 2018-05-08[31][32] |
4 | operating[33] | unknown | unknown | 1967[34] | – | 1658 m³[34] | 641[6][22] | unknown | 2020-09-09[35] |
5 | operating[36] | unknown | unknown | 2013[21][37] | Danieli Corus; Tata Projects Limited; MECON Hoogoven[36][21][38][39][36] | 4060 m³[36] | 2800[21] | unknown | unknown |
unknown | announced[13] | unknown | unknown | 2024[12] | – | – | >0 | unknown | unknown |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.
References
- ↑ Steel Authority of India Limited, Steel Authority of India Limited, Retrieved on: May 19, 2020
- ↑ "Rourkela Steel Plant | SAIL". sail.co.in. Retrieved 2023-10-11.
- ↑ "SAIL proposes to increase capacity to 49.6 mtpa by 2030 | The Financial Express". www.financialexpress.com. Retrieved 2023-10-11.
- ↑ "Grant of Environmental Clearance (EC) to the proposed Project Activity under the provision of EIA Notification 2006-regarding" (PDF). SAIL. 30 March 2022. Retrieved 06 November, 2023.
{{cite web}}
: Check date values in:|access-date=
(help)CS1 maint: url-status (link) - ↑ "SAIL defers expansion project for Rourkela mill until land is cleared". www.steelorbis.com. Retrieved 2023-11-06.
- ↑ 6.0 6.1 6.2 6.3 6.4 6.5 https://web.archive.org/web/20220327143934/http://www.sail.co.in/rourkela-steel-plant/about-rourkela-steel-plant. Archived from the original on 27 March 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20221018101223/https://en.wikipedia.org/wiki/Rourkela_Steel_Plant. Archived from the original on 18 October 2022.
{{cite web}}
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(help) - ↑ (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 9.0 9.1 https://web.archive.org/web/20200928010907/https://sail.co.in/rourkela-steel-plant/facilities. Archived from the original on 28 September 2020.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20210805091321/https://www.gem.wiki/Rourkela_Works-2_power_station. Archived from the original on 05 August 2021.
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(help); Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20231011114855/https://www.sail.co.in/plants/about-rourkela-steel-plant. Archived from the original on 11 October 2023.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 12.0 12.1 12.2 https://web.archive.org/web/20210227115638/https://www.financialexpress.com/industry/sail-proposes-to-increase-capacity-to-49-6-mtpa-by-2030/1911618/. Archived from the original on 27 February 2021.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 13.0 13.1 13.2 https://www.steelorbis.com/steel-news/latest-news/sail-defers-expansion-project-for-rourkela-mill-until-land-is-cleared-1289254.htm.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 14.00 14.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 (PDF) https://web.archive.org/web/20230518232028/https://sail.co.in/sites/default/files/steel-plants/2022-04/Env-Clearance-issued-by-MoEFCC-30-03-2022.pdf. Archived from the original (PDF) on 18 May 2023.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20220119143642/https://www.qcc.com/firm/dd1f8d7003b654e308bf075d383f6051.html. Archived from the original on 19 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 16.11 https://web.archive.org/web/20220204135619/https://sail.co.in/rourkela-steel-plant/products. Archived from the original on 04 February 2022.
{{cite web}}
: Check date values in:|archive-date=
(help); Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20220930100102/https://www.sail.co.in/en/plants/rourkela-steel-plant/facilities. Archived from the original on 30 September 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 18.00 18.01 18.02 18.03 18.04 18.05 18.06 18.07 18.08 18.09 18.10 https://web.archive.org/web/20211118113620/https://sail.co.in/en/plants/about-rourkela-steel-plant. Archived from the original on 18 November 2021.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 19.9 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022.
{{cite web}}
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(help); Missing or empty|title=
(help) - ↑ 20.0 20.1 https://web.archive.org/web/20220613185320/https://www.newindianexpress.com/states/odisha/2022/may/28/rsp-plans-double-expansion-as-land-hurdles-remain-to-be-solved-2458987.html. Archived from the original on 13 June 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 21.00 21.01 21.02 21.03 21.04 21.05 21.06 21.07 21.08 21.09 21.10 https://web.archive.org/web/20221111193631/https://www.steel-360.com/technology-next/innovation-is-at-core-of-rsps-expansion. Archived from the original on 11 November 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 22.0 22.1 22.2 (PDF) https://sail.co.in/sites/default/files/upload/2022-11/9_EC%20for%20%20RSP%204.2%20MTPA%2029-01-2008%20with%20clarifications%20and%20extension.pdf.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20220129220440/https://www.steelorbis.com/steel-news/latest-news/sails-rourkela-steel-mill-firms-up-684-million-expansion-capex-1214010.htm. Archived from the original on 29 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ (PDF) https://web.archive.org/web/20220808195812/https://www.sail.co.in/sites/default/files/2022-02/Performance-highlights-Q3-FY-22.pdf. Archived from the original (PDF) on 08 August 2022.
{{cite web}}
: Check date values in:|archive-date=
(help); Missing or empty|title=
(help) - ↑ 25.0 25.1 (PDF) https://sail.co.in/sites/default/files/upload/2023-06/2_%20RSPs_HSM_SPP_Project_EC_implemntation_status_Oct-March%2C_2023.pdf.
{{cite web}}
: Missing or empty|title=
(help) - ↑ Estimated by prorating across SAIL plants https://sail.co.in/sites/default/files/2021-10/Sustainability-Report%202020_2021.pdf
- ↑ (PDF) https://web.archive.org/web/20230629235701/http://sail.co.in/sites/default/files/ticker/2022-09/Sail%20Annual%20Report_2021-22.pdf. Archived from the original (PDF) on 29 June 2023.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20230105102140/https://newsriveting.com/sail-rourkela-steel-plant-ends-the-year-2022-with-string-of-records/. Archived from the original on 05 January 2023.
{{cite web}}
: Check date values in:|archive-date=
(help); Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20240115082233/https://sail.co.in/plants/about-rourkela-steel-plant. Archived from the original on 15 January 2024.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://www.danieli.com/en/news-media/news/top-bf-results-rourkela-steel-plant_37_547.htm.
{{cite web}}
: Missing or empty|title=
(help) - ↑ (PDF) https://sail.co.in/sites/default/files/upload/2022-11/2_%20RSPs%20implementation%20status%20of%20conditions%20of%20EC%20received%20for%203%20MTPA%20HSM%20other%20new%20projects%20April%20-%20September%202022.pdf.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://sail.co.in/en/sail-news/rebuilt-blast-furnace-1-parvati-sail-rourkela-steel-plant-blown.
{{cite web}}
: Missing or empty|title=
(help) - ↑ (PDF) https://sail.co.in/sites/default/files/upload/2022-11/3_%20RSPs%20implementation%20status%20of%20conditions%20of%20EC%20received%20for%204.pdf.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 34.0 34.1 https://odishabarta.com/annapurna-blast-furnace-4-of-sail-outperformed-its-metal-production/.
{{cite web}}
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(help) - ↑ https://twitter.com/sailrsp1/status/1303690740485124097?lang=en.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 36.0 36.1 36.2 36.3 (PDF) https://web.archive.org/web/20190419111033/http://iim-delhi.com/upload_events/Danieli_Corus.pdf. Archived from the original (PDF) on 19 April 2019.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://abmproceedings.com.br/en/article/download-pdf/sail-rsp-blast-furnace-no-5-a-greenfield-project-in-a-brownfield-optimization-context.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://www.danieli.com/en/news-media/news-events/sail-rsp-blast-furnace-no-5-sets-new-standards-india_37_28.htm.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022.
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: Missing or empty|title=
(help)