SAIL Bhilai steel plant
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SAIL Bhilai steel plant, also known as BSP, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Bhilai, Chhattisgarh, India.
Location
The map below shows the exact location of the plant in Bhilai, Chhattisgarh, India:
- Location: Bhilai Steel Plant, Bhilai, Chhattisgarh 490021, India
- Coordinates (WGS 84): 21.185157, 81.394207 (exact)
Background
SAIL has Maharatna CPSE (Central Public Sector Enterprise) status by the Government of India under the Ministry of Steel.[1]
Bhilai Steel Plant (BSP) was set up in 1955 with the help of the then USSR and began production in 1959.[2] BSP is India's largest producer & supplier of rails for the Indian Railways.[3] The Surakachhar coal mine supplies coal to the facility. The plant upgraded its blast furnace 7 in 2006-07.[4]
The plant is currently increased capacity to 7 mtpa from 4 mtpa, under the SAIL-wide Modernisation-cum-expansion plan (MODEX).[5] It involved installing a 4,060 m3 blast furnace with hot metal production capacity of 8,000 tonnes per day, augmenting existing steel melting shop-II and setting up a third steel melting shop housing BOF technology.[4][6] According to the SAIL website the expansion has been completed and facilities installed.[7]
In December 2019, SAIL announced another expansion plan of 3 mtpa for the plant, the documentation work and feasibility study of which is expected to commence by 2024-25.[8]The expansion is expected to be completed by 2025.[9]
Plant Details
Table 1: General Plant Details
Phase | Plant status | Announced date | Construction date | Start date | Workforce size | Power source | Iron ore source |
---|---|---|---|---|---|---|---|
Main plant | Operating[10] | – | – | 1959[11] | 13279[12] | Bhilai Steel power station[13] | Captive mine at Dalli-Rajhara Iron Ore Complex, 80 kms from Bhilai.[14] |
Expansion | Operating[15][16] | – | – | 2018[16] | – | – | Captive mine at Dalli-Rajhara Iron Ore Complex, 80 kms from Bhilai.[14] |
Expansion | Announced[15][17] | 2021[15][17] | 2025[18][19] | 2030[20] | – | – | – |
Table 2: Ownership and Parent Company Information
Phase | State-owned entity status | Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
---|---|---|---|---|---|---|---|
Main plant | Partial | Steel Authority of India Ltd [100%] | 4295872623 [100%] | E100001000397 [65%]; E100001000520 [9.4%] | Steel Authority of India Ltd[21] | 4295872623 | E100001000703 |
Table 3: Process and Products
Phase | Steel product category | Steel products | Steel sector end users | ISO 14001 | ISO 50001 | Main production equipment | Detailed production equipment |
---|---|---|---|---|---|---|---|
Main plant | semi-finished[22] | semis, rails, wire rods, plates[22] | automotive; building and infrastructure; energy; transport[23] | yes[10] | yes[10] | BF, BOF[22] | coking plant (8 batteries of 65 ovens, 3 batteries of 67 ovens); 2 sinter plants; 3 BOF (3x110/130-tonne); 4 THF (4x250-tonne)[14] |
Expansion | semi-finished[22] | semis, rails, wire rods, plates[22] | automotive; building and infrastructure; energy; transport[23] | – | – | BF, BOF[15] | 3 BOF (SMS 3; 180-tonnes each)[15] |
Expansion | semi-finished[22] | semis, rails, wire rods, plates[22] | automotive; building and infrastructure; energy; transport[23] | – | – | BOF[15] | BOF[20] |
Table 4: Crude Steel Production Capacities (thousand tonnes per annum)
Phase | Capacity operating status* | Basic oxygen furnace steelmaking capacity | Nominal crude steel capacity (total) |
---|---|---|---|
Main plant | operating | 3000 TTPA[10][20][24][25][10][20][24][25][10][20][24][25] | 3000 TTPA[10][20][24][25][10][20][24][25][10][20][24][25] |
Expansion | operating | 4000 TTPA[15][15][15] | 4000 TTPA[15][15][15] |
Expansion | announced | 3000 TTPA[18][20] | 3000 TTPA[18][20] |
Table 5: Crude Iron Production Capacities (thousand tonnes per annum)
Phase | Capacity operating status* | Blast furnace capacity | Nominal iron capacity (total) |
---|---|---|---|
Main plant | operating | 4700 TTPA[10][10][10][10][10] | 4700 TTPA[10][10][10][10][10] |
Expansion | operating | 2800 TTPA[15][26] | 2800 TTPA[15][26] |
Expansion | announced | – | – |
Table 6: Upstream Products Production Capacities (thousand tonnes per annum)
Phase | Sinter | Coke |
---|---|---|
Main plant | 9235 TTPA[15][27] | 3940 TTPA[15][27] |
Expansion | 537 TTPA[27] | – |
Expansion | – | – |
Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)
Year | BOF Production | Total (all routes) |
---|---|---|
2020 | 4240 TTPA[28] | 4240 TTPA |
2021 | – | 0 TTPA |
2022 | 5215 TTPA[29] | 5215 TTPA |
Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)
Year | BF Production | Total (all routes) |
---|---|---|
2020 | 5759 TTPA[30] | 5759 TTPA |
2021 | 4600 TTPA[28] | 4600 TTPA |
2022 | 5420 TTPA[29] | 5420 TTPA |
Blast Furnace Details
Table 9: Blast Furnace Details
Unit name | Status | Announced date | Construction date | Start date | Furnace manufacturer and model | Current size | Current capacity (ttpa) | Decarbonization technology | Most recent relining |
---|---|---|---|---|---|---|---|---|---|
1 | operating[14][31] | unknown | unknown | 1959[32] | The Soviet Union[33][34][32] | 1033 m³[14][31] | 568[10] | unknown | 2018-08-01[35] |
4 | operating[14][31] | unknown | unknown | unknown | The Soviet Union[33][34][32] | 1719 m³[14][31] | 945[10] | unknown | 2021-08-25[27][36] |
5 | operating[14][31] | unknown | unknown | unknown | The Soviet Union[33][34][32] | 1719 m³[14][31] | 945[10] | unknown | 2020-09-07[37] |
6 | operating[14][31] | unknown | unknown | 1971[33] | Heavy Engineering Corporation; the Soviet Union[33][34][32] | 1719 m³[14][31] | 945[10] | unknown | 2014-07-30[38] |
7 | operating[14][31] | unknown | unknown | 2007[39] | MECON (Govt. of India); Danieli Corus[40][39] | 2355 m³[14][31] | 1295[10] | unknown | 2022-10-26[41][42] |
8 | operating[15] | unknown | unknown | 2018-02[20] | Paul Wurth; Larsen & Toubro; MECON (Govt. of India); Saint-Gobain (parts) Paul Wurth Blast Furnace Design[34][43][40][39] | 4060 m³[15][26] | 2800[15][26] | Top recovery turbine, Waste heat recovery system[26] | unknown |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.
References
- ↑ Steel Authority of India Limited, Steel Authority of India Limited, Retrieved on: May 19, 2020
- ↑ "The Bhilai Steel Plant". Field to Factory. Retrieved 11 October, 2023.
{{cite web}}
: Check date values in:|access-date=
(help)CS1 maint: url-status (link) - ↑ "Bhilai Steel Plant | SAIL". sail.co.in. Retrieved 2023-10-11.
- ↑ 4.0 4.1 "Bhilai Steel Plant's Modernisation & Expansion Programme Gains Momentum" (PDF). SAIL. 31 May, 2012. Retrieved 11 October, 2023.
{{cite web}}
: Check date values in:|access-date=
and|date=
(help)CS1 maint: url-status (link) - ↑ "SAIL's Bhilai Steel Plant to enhance production capacity". BusinessLine. Retrieved 2023-10-11.
- ↑ "Facilities | SAIL". sail.co.in. Retrieved 2023-10-11.
- ↑ "Facilities | SAIL". sail.co.in. Retrieved 2023-11-06.
- ↑ "SAIL's Bhilai Steel Plant to enhance production capacity". BusinessLine. Retrieved 2023-10-11.
- ↑ "SAIL aims to start next phase of expansion in 2023-24". Financialexpress. 2021-08-10. Retrieved 2024-10-29.
- ↑ 10.00 10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 10.11 10.12 10.13 10.14 10.15 10.16 10.17 10.18 10.19 10.20 10.21 10.22 10.23 https://web.archive.org/web/20220119231332/https://sail.co.in/en/plants/about-bhilai-steel-plant. Archived from the original on 19 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20030405121223/http://www.fieldtofactory.lse.ac.uk/SteelPlantHistory.htm.
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: Check|archive-url=
value (help); Missing or empty|title=
(help) - ↑ (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024.
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(help) - ↑ https://web.archive.org/web/20220205165844/https://www.gem.wiki/Bhilai_Steel_power_station. Archived from the original on 05 February 2022.
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: Check date values in:|archive-date=
(help); Missing or empty|title=
(help) - ↑ 14.00 14.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 14.11 14.12 https://web.archive.org/web/20220125091205/http://www.sail.co.in/bhilai-steel-plant/facilities. Archived from the original on 25 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 15.11 15.12 15.13 15.14 15.15 15.16 15.17 15.18 https://web.archive.org/web/20211118102901/https://sail.co.in/en/plants/bhilai-steel-plant/facilities. Archived from the original on 18 November 2021.
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: Missing or empty|title=
(help) - ↑ 16.0 16.1 https://web.archive.org/web/20210428091312/https://www.psuconnect.in/news/sail-bhilai-steel-plant-blast-furnace-8-created-history-by-surpassing-7-mt-milestone/27597. Archived from the original on 28 April 2021.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 17.0 17.1 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 18.0 18.1 18.2 https://web.archive.org/web/20210126085517/https://www.thehindubusinessline.com/companies/sails-bhilai-steel-plant-to-enhance-production-capacity/article30373857.ece. Archived from the original on 26 January 2021.
{{cite web}}
: Missing or empty|title=
(help) - ↑ (PDF) https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 https://web.archive.org/web/20210810174828/https://www.financialexpress.com/industry/sail-aims-to-start-next-phase-of-expansion-in-2023-24/2307559/. Archived from the original on 10 August 2021.
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(help) - ↑ https://web.archive.org/web/20220119143642/https://www.qcc.com/firm/dd1f8d7003b654e308bf075d383f6051.html. Archived from the original on 19 January 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 22.0 22.1 22.2 22.3 22.4 22.5 22.6 https://web.archive.org/web/20220519142939/https://sail.co.in/bhilai-steel-plant/about-bhilai-steel-plant. Archived from the original on 19 May 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 23.0 23.1 23.2 https://web.archive.org/web/20200928030623/https://sail.co.in/bhilai-steel-plant/products. Archived from the original on 28 September 2020.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 24.0 24.1 24.2 24.3 24.4 24.5 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022.
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(help) - ↑ 25.0 25.1 25.2 25.3 25.4 25.5 https://pib.gov.in/newsite/PrintRelease.aspx?relid=81157.
{{cite web}}
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(help) - ↑ 26.0 26.1 26.2 26.3 26.4 https://web.archive.org/web/20230321205946/https://www.lntecc.com/ferrous-non-ferrous-plants/blast-furnace-construction-at-sail-lnt-construction/. Archived from the original on 21 March 2023.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 27.0 27.1 27.2 27.3 (PDF) https://web.archive.org/web/20180826213417/http://environmentclearance.nic.in:80/writereaddata/Online/TOR/06_Sep_2017_164716813GZWBG2XKAnnexure-PFR.pdf. Archived from the original (PDF) on 26 August 2018.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 28.0 28.1 (PDF) https://web.archive.org/web/20220808195812/https://www.sail.co.in/sites/default/files/2022-02/Performance-highlights-Q3-FY-22.pdf. Archived from the original (PDF) on 08 August 2022.
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(help); Missing or empty|title=
(help) - ↑ 29.0 29.1 (PDF) https://web.archive.org/web/20231011114647/https://sail.co.in/sites/default/files/ticker/2023-09/SAIL_Annual-Report-2022-2023.pdf. Archived from the original (PDF) on 11 October 2023.
{{cite web}}
: Missing or empty|title=
(help) - ↑ Estimated by prorating across SAIL plants https://sail.co.in/sites/default/files/2021-10/Sustainability-Report%202020_2021.pdf
- ↑ 31.0 31.1 31.2 31.3 31.4 31.5 31.6 31.7 31.8 31.9 (PDF) https://web.archive.org/web/20211031194233/https://sail.co.in/sites/default/files/steel-plants/2020-03/EC-Bhilai-24.05.19.pdf. Archived from the original (PDF) on 31 October 2021.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 32.0 32.1 32.2 32.3 32.4 https://web.archive.org/web/20230404202832/https://www.rbth.com/economics/2014/08/22/bhilai_steel_plant_chhattisgarhs_icon_of_indo-russian_cooperation_37741. Archived from the original on 04 April 2023.
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: Check date values in:|archive-date=
(help); Missing or empty|title=
(help) - ↑ 33.0 33.1 33.2 33.3 33.4 (PDF) https://www.jstor.org/stable/pdf/4378206.pdf?refreqid=excelsior%3Af3c4d4ec7831dae2573cd651290b4073&ab_segments=&origin=&initiator=&acceptTC=1.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 34.0 34.1 34.2 34.3 34.4 https://web.archive.org/web/20221203212950/https://www.paulwurth.com/en/one-of-the-largest-blast-furnaces-in-india-employs-paul-wurth-design-and-technologies/. Archived from the original on 03 December 2022.
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(help); Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20240110003023/https://www.facebook.com/291125318169336/posts/bhilai-steel-plant-registers-record-hot-metal-production-productivity-with-4-fur/336936376921563/. Archived from the original on 10 January 2024.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20220810193436/https://www.steelguru.com/steel/sail-bhilai-commissions-modernized-blast-furnace-4. Archived from the original on 10 August 2022.
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: Missing or empty|title=
(help) - ↑ https://www.centralchronicle.in/bf-5-resumes-hot-metal-production-after-capital-repair/.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20170806124857/http://www.business-standard.com:80/article/companies/bhilai-steel-plant-completes-capital-repair-of-blast-furnace-in-record-time-114073101874_1.html. Archived from the original on 06 August 2017.
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(help); Missing or empty|title=
(help) - ↑ 39.0 39.1 39.2 https://studylib.net/doc/5535054/design-features-of-indian-blast-furnaces.
{{cite web}}
: Missing or empty|title=
(help) - ↑ 40.0 40.1 https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20240322052652/https://newsriveting.com/sail-bsp-shuts-down-blast-furnace-7-for-repairs/. Archived from the original on 22 March 2024.
{{cite web}}
: Missing or empty|title=
(help) - ↑ https://web.archive.org/web/20221028170651/https://newsriveting.com/sail-chairman-inaugurates-bf-7-at-bsp-after-capital-repair/. Archived from the original on 28 October 2022.
{{cite web}}
: Missing or empty|title=
(help) - ↑ (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 28 November 2022.
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(help)