SSAB Americas Iowa steel plant

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SSAB Americas Iowa steel plant, also known as Ipsco Steel Inc., is a steel plant in Muscatine, Iowa, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Muscatine, Iowa, United States:

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  • Location: 1770 Bill Sharp Boulevard, Muscatine, Iowa 52761, United States
  • Coordinates (WGS 84): 41.482009, -90.820921 (exact)

Background

The SSAB Americas Iowa Steel Plant began operating in 1997. The heavy plate and coil products are used to make heavy machinery, ships, wind towers, rail cars and more.[1]

In 2010, SSAB opened a new building for research and development on testing, simulation, and metallographic equipment next to the steel mill.[1]

In 2019, SSAB Americas announced its plans to make its steel production in North America completely fossil-free process by 2026. It also said the SSAB Americas Iowa facility would be completely powered by renewable energy by 2022.[2] Some of its electricity is currently supplied by MidAmerican Energy wind farms in Iowa.[3]

Feedstock

The electric arc furnace (EAF) feedstock for SSAB Americaas is 94% recycled materials.[4] The facility is one of Iowa’s largest steel scrap recyclers, consuming approximately 1.4 million tons of scrap metal per year.[1] In 2019, SSAB Americas said it intended to use fossil-free sponge iron produced in Sweden as part of its 'Hybrit' project in the next few years.[3]

Plant Details

Table 1: General Plant Details

Start date Workforce size
1997[5][6] 500[6][7]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial SSAB AB 4295889873 E100000001651 SSAB Americas Holding AB[8] 5037441018 E100001010364

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
semi-finished[9] coil, plate[9] energy, transport[9] 2021[10] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
cancelled 0[11] 0[11]
operating 1200[6] 1200[6]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 unknown unknown
2020 943[9] [9] 943[9]
2021 896[12] [12] 896[12]
2022 1073[6] unknown[6] 1073[6]
2023 1159[6] [6] 1159[6]

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Announced date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[7] Demag[13] 1200[6] 141.0[13]
unknown EAF (2) cancelled[11] 2024-03[11] 0[11]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[6][7] 92.00[13] 8.00[13]
unknown EAF (2) None

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. 1.0 1.1 1.2 "Sites all over the world". SSAB. Retrieved 2021-10-22.
  2. Coyne, Justine (2019-12-17). "SSAB Americas plans fossil-free US steel production by 2026". www.spglobal.com. Retrieved 2021-10-22.
  3. 3.0 3.1 "SSAB Americas to produce first fossil-free steel in North America". PRWeb. 2019-12-17. Retrieved 2021-10-22.{{cite web}}: CS1 maint: url-status (link)
  4. SSAB Americas, SSAB, Retrieved on: Aug. 17, 2020
  5. https://web.archive.org/web/20220318082217/https://www.ssab.com/company/about-ssab/our-business/sites-all-over-the-world. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  6. 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 (PDF) https://www.ssab.com/-/media/files/company/investors/annual-reports/2023/ssab-annual-report-2023.pdf?m=20240318093306. {{cite web}}: Missing or empty |title= (help)
  7. 7.0 7.1 7.2 https://web.archive.org/web/20220705152307/https://www.ssab.com/en/company/about-ssab/our-business/sites-all-over-the-world. Archived from the original on 2022-07-05. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20211031062352/https://www.ssab.us/contact. Archived from the original on 2021-10-31. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 9.3 9.4 9.5 https://web.archive.org/web/20211031015410/https://www.ssab.com/company/about-ssab/our-business/ssab-americas. Archived from the original on 2021-10-31. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20240111040241/https://www.ssab.com/en/download-center. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 11.3 11.4 https://web.archive.org/web/20240402032404/https://www.energy.gov/oced/industrial-demonstrations-program-selections-award-negotiations-iron-and-steel. Archived from the original on 2024-04-02. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 https://web.archive.org/web/20221201000822/https://www.ssab.com/en/company/about-ssab/our-business/ssab-americas. Archived from the original on 2022-12-01. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 13.2 13.3 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)

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