Sunflag Iron and Steel plant
From Global Energy Monitor
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Sunflag Iron and Steel plant is a steel plant in Warthi, Bhandara, Maharashtra, India that operates blast furnace (BF), direct reduced iron (DRI), steelmaking, and electric arc furnace (EAF) technology.
Location
The map below shows the exact location of the plant in Warthi, Bhandara, Maharashtra, India:
- Location: 441906 Bhandara Road, Warthi, Maharashtra, India
- Coordinates (WGS 84): 21.232929, 79.632398 (exact)
Background
Sunflag Iron and Steel Company Limited was incorporated in September 1984.[1][2] The company received environmental clearance in 2017 to expand its capacity from 0.5 mtpa to 1.025 mtpa.[3]
Plant Details
Table 1: General Plant Details
| Start date | Workforce size | Power source | Iron ore source | Coal source |
|---|---|---|---|---|
| 1989[4] | 2691[5] | 30 MW captive power plant[6] | LMEL[7] | Captive mines[7] |
Table 2: Ownership and Parent Company Information
| Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
|---|---|---|---|---|---|
| Sunflag Iron and Steel Co Ltd | 4295872653 | E100001000589 | Sunflag Iron and Steel Co Ltd[8] | 4295872653 | E100001000589 |
Table 3: Process and Products
| Steel product category | Steel products | Steel sector end users | ISO 14001 | Main production equipment |
|---|---|---|---|---|
| crude, semi-finished, finished rolled[9] | ingot, bar, billet, coil, pig iron, DRI[9] | automotive, tools and machinery, transport[10] | 2022[11] | BF; DRI; EAF; Steel other/unspecified |
Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)
| Capacity operating status1 | Electric arc furnace steelmaking capacity | Other/unspecified steelmaking capacity | Nominal crude steel capacity (total) |
|---|---|---|---|
| announced | – | 500[12][13] | 500[12][13] |
| operating | 525[4][9][14] | – | 525[4][9][14] |
Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)
| Capacity operating status1 | Blast furnace capacity | Sponge iron/DRI capacity | Nominal iron capacity (total) |
|---|---|---|---|
| announced | 300[13] | 740[13] | 1040[13] |
| operating | 300[6][14] | 262[6] | 562[6][14] |
Table 6: Upstream Products Production Capacities (thousand tonnes per annum)
| Sinter |
|---|
| 364[6][15] |
Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)
| Year | EAF production | Other/unknown steel production | Total (all routes) |
|---|---|---|---|
| 2019 | unknown | unknown | – |
| 2020 | 288[16] | –[16] | 288[16] |
| 2021 | 489[16] | –[16] | 489[16] |
| 2022 | 409[17] | –[17] | 409[17] |
| 2023 | 433[18] | –[18] | 433[18] |
Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)
| Year | BF production | DRI production | Other/unknown iron production | Total (all routes) |
|---|---|---|---|---|
| 2019 | unknown | unknown | unknown | – |
| 2020 | 315[16] | 50[16] | -1[16] | 364[16] |
| 2021 | 373[16] | 96[16] | -1[16] | 468[16] |
| 2022 | 369[17] | 114[17] | -1[17] | 482[17] |
| 2023 | 391[18] | 144[18] | –[18] | 535[18] |
Unit Details
Table 9: Blast Furnace Details
| Unit name | Status | Announced date | Start date | Furnace manufacturer and model | Current size | Current capacity (ttpa) | Decarbonization technology | Most recent relining |
|---|---|---|---|---|---|---|---|---|
| unknown BF (1) | operating[6] | – | 2006[19] | MECON Kalugin Shaftless Stove (KSS)[6][19] | 350.0[19] | 300[14][6] | unknown | 2023[7] |
| unknown BF (2) | announced[13] | 2017[13] | – | – | 350.0[13] | 300[13] | – | – |
Table 10: Direct Reduced Iron Furnace Details
| Unit name | Status | Announced date | Start date | Furnace type | Current capacity (ttpa) | Reductant |
|---|---|---|---|---|---|---|
| DRI 1 | operating[16] | – | – | rotary kiln[15] | 131[6] | coal[20] |
| DRI 2 | operating[16] | – | 1989[4] | rotary kiln[15] | 131[6] | coal[20] |
| unknown DRI (1) | announced[13] | 2017[13] | – | rotary kiln[13] | 154[13] | – |
| unknown DRI (2) | announced[13] | 2017[13] | – | rotary kiln[13] | 154[13] | – |
| unknown DRI (3) | announced[13] | 2014[21] | – | rotary kiln[13] | 108[13] | – |
| unknown DRI (4) | announced[13] | 2014[21] | – | rotary kiln[13] | 108[13] | – |
| unknown DRI (5) | announced[13] | 2014[21] | – | rotary kiln[13] | 108[13] | – |
| unknown DRI (6) | announced[13] | 2014[21] | – | rotary kiln[13] | 108[13] | –[13] |
Table 11: Electric Arc Furnace Details
| Unit name | Status | Start date | Furnace manufacturer and model | Current capacity (ttpa) | Current size (tonnes) |
|---|---|---|---|---|---|
| unknown EAF (1) | operating[14] | 2003[22] | Mannesmann Demag[15] | 525[9][14][4] | 55.0[6] |
Table 12: Electric Arc Furnace Feedstock Details
| Unit name | Scrap-based | % scrap | % DRI | % granulated pig iron |
|---|---|---|---|---|
| unknown EAF (1) | yes[6] | >0[6] | >0[6] | >0[6] |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.
References
- ↑ "Corporate filing" (PDF). BSE India. 28 August, 2023. Retrieved 10 January 2024.
{{cite web}}: Check date values in:|date=(help)CS1 maint: url-status (link) - ↑ "Sunflag Iron & Steel Company Ltd. Company History and Annual Growth Details Read more at: https://www.goodreturns.in/company/sunflag-iron-steel/history.html". Good returns. Retrieved 10 January 2024.
{{cite web}}: External link in|title=|title=at position 76 (help)CS1 maint: url-status (link) - ↑ "EC 2017 amendment" (PDF). Sunflag Steel. 2020-11-09. Retrieved 2024-11-19.
{{cite web}}: CS1 maint: url-status (link) - ↑ 4.0 4.1 4.2 4.3 4.4 https://web.archive.org/web/20230320121441/https://sunflagsteel.com/. Archived from the original on 2023-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20240115061750/https://www.bseindia.com/xml-data/corpfiling/AttachHis/dbed5e19-1726-49ae-bb05-ef454c1baa44.pdf. Archived from the original (PDF) on 2024-01-15.
{{cite web}}: Missing or empty|title=(help) - ↑ 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 https://web.archive.org/web/20230320121443/https://sunflagsteel.com/units/. Archived from the original on 2023-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ 7.0 7.1 7.2 (PDF) https://www.careratings.com/upload/CompanyFiles/PR/202401140100_Sunflag_Iron_And_Steel_Co_Limited.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20230320121444/https://sunflagsteel.com/company/. Archived from the original on 2023-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ 9.0 9.1 9.2 9.3 9.4 https://web.archive.org/web/20240111030552/https://sunflagsteel.com/process/. Archived from the original on 2024-01-11.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20230320121446/https://sunflagsteel.com/applications/. Archived from the original on 2023-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20230320121441/https://sunflagsteel.com/certification/. Archived from the original on 2023-03-20.
{{cite web}}: Missing or empty|title=(help) - ↑ 12.0 12.1 (PDF) https://sunflagsteel.com/wp-content/uploads/2024/07/MoEFCC-Six-Monthly-EC-Compliance-Oct-2023-to-Mar-2024.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 13.00 13.01 13.02 13.03 13.04 13.05 13.06 13.07 13.08 13.09 13.10 13.11 13.12 13.13 13.14 13.15 13.16 13.17 13.18 13.19 13.20 13.21 13.22 13.23 13.24 13.25 13.26 13.27 13.28 13.29 (PDF) https://sunflagsteel.com/wp-content/uploads/2024/07/EC-2017-amendment-09-11-20.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 (PDF) https://web.archive.org/web/20240115083017/https://www.careratings.com/upload/CompanyFiles/PR/06072021062446_Sunflag_Iron_and_Steel_Company_Limited.pdf. Archived from the original (PDF) on 2024-01-15.
{{cite web}}: Missing or empty|title=(help) - ↑ 15.0 15.1 15.2 15.3 https://sunflagsteel.com/manufacturing-unit/.
{{cite web}}: Missing or empty|title=(help) - ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 16.11 16.12 16.13 16.14 16.15 (PDF) https://web.archive.org/web/20240115075202/https://sunflagsteel.com/wp-content/uploads/2022/09/36th-Annual-Report-2021-22.pdf. Archived from the original (PDF) on 2024-01-15.
{{cite web}}: Missing or empty|title=(help) - ↑ 17.0 17.1 17.2 17.3 17.4 17.5 17.6 (PDF). 2023-12-31 https://web.archive.org/web/20240115075658/https://sunflagsteel.com/wp-content/uploads/2023/08/37th-Annual-Report-2022-23.pdf. Archived from the original (PDF) on 2024-01-15.
{{cite web}}: Missing or empty|title=(help) - ↑ 18.0 18.1 18.2 18.3 18.4 18.5 18.6 (PDF) https://sunflagsteel.com/wp-content/uploads/2024/09/38th-Annual-Report-2023-24.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 19.0 19.1 19.2 https://www.scribd.com/document/495686114/0865-F5010-00000-TS01.
{{cite web}}: Missing or empty|title=(help) - ↑ 20.0 20.1 (PDF) https://web.archive.org/web/20240513203715/https://sunflagsteel.com/wp-content/uploads/2020/12/MoEFCC-Six-Monthly-EC-Compliance-Report-Apr-20-to-Sep-20.pdf. Archived from the original (PDF) on 2024-05-13.
{{cite web}}: Missing or empty|title=(help) - ↑ 21.0 21.1 21.2 21.3 (PDF) https://mpcb.ecmpcb.in/notices/pdf/Executive_summary_English_sunflag_Revised.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ https://www.goodreturns.in/company/sunflag-iron-steel/history.html.
{{cite web}}: Missing or empty|title=(help)
