Tata Steel Kalinganagar steel plant

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Tata Steel Kalinganagar steel plant, also known as TSK, is a steel plant in Kalinganagar, Jajpur, Odisha, India that operates blast furnace (BF) and basic oxygen furnace (BOF) technology.

Location

The map below shows the exact location of the plant in Kalinganagar, Jajpur, Odisha, India:

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  • Location: Kalinganagar, Jajpur - 755 026, India
  • Coordinates (WGS 84): 20.970411, 86.015211 (exact)

Background

Tata Steel Kalinganagar plant was envisioned for a crude steel capacity of 6 mtpa.[1] Phase-I of the project was commissioned in June 2016 and attained designed production capacity of 3 mtpa in less than two years.[2] The current crude steel capacity of Tata Steel Kalinganagar plant is 3 mtpa.[3]

Tata Steel later announced its plan to expand the capacity from 3 mtpa to 8 mtpa in the second phase. Phase-II of the project to expand basic oxygen furnace (BOF) capacity by 5 mtpa at a cost of INR 21,000 crores is under construction.[4][5] Phase-II will involve addition of a blast furnace (BF) and BOF unit, enhancement of existing BOFs and addition of other auxiliary facilities.[6][4] According to Tata Steel Integrated Annual report 2018-19, a 5800 m3 blast furnace is being built at the plant along with expansion of existing steel melting shop.[7] As of July 2023, the expansion was in progress.[8] The company commissioned the First Circuit of the 6 MnTPA Pellet plant and Pickling Line & Tandem Cold Mill Line of the 2.2 MnTPA Cold Rolling Mill complex in 2022-23, as part of the expansion.[9] BF 2 with a volume of 5870 m3 was commissioned in September 2024 at the Kalinganagar plant.[10][11]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
2016[12][13] 3611[14] 3x67.5 MW by-product gas based; 1x67.5 MW by-product gas-cum-coal tar firing[15] captive iron ore mines in Noamundi, Joda, Khondbond[16][15] West Bokaro (Domestic) / Dhamra or Paradip (Import)[15]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial Tata Steel Ltd 4295872420 E100001010018 Tata Steel Ltd[17] 4295872420 E100001010018

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
finished rolled[16] hot rolled, cold rolled, bar, wire rod[15] automotive[16] 2020[18] unknown 2024-01-15[19] BF; BOF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
operating 8000[15][16][20][12][21][22][23] 8000[15][16][20][12][21][22][23]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
operating 6500[24][25] 6500[24][25]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
>0 >0[15] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year BOF production Other/unknown steel production Total (all routes)
2019 3053[26] –[26] 3053[26]
2020 unknown unknown –
2021 3240[12][27] –[12][27] 3240[12][27]
2022 3370[27] –[27] 3370[27]
2023 2761[28] –[28] 2761[28]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 4745[26] –[26] 4745[26]
2020 unknown unknown –
2021 3470[12] –[12] 3470[12]
2022 3590[27] –[27] 3590[27]
2023 unknown unknown –

Unit Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology
BF 1 operating[23] 2007-01[29] 2012-01[29] 2016[29] Larsen & Toubro Limited (L&T); Primetals Technologies; Saint-Gobain (parts) Primetals Technologies Blast Furnace Design[30][31][29][29] 4384.0 m3[29] 3300[24] unknown
BF 2 operating[32] 2012[33] 2016[33] 2024[34][32][35] CISDI; Paul Wurth CISDI-designed blast furnace; Paul Wurth[25][15][25][15] 5870.0 m3[35] 3200[25] unknown

Table 10: Basic Oxygen Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Current capacity (ttpa) Current size
unknown BOF (1) operating[16] – 2016[27] LD Converter[36] 1500[23][12][20][16] 300.0 tonnes[16][37][15]
unknown BOF (2) operating[16] – 2016[27] LD Converter[36] 1500[23][12][20][16] 300.0 tonnes[16][37][15]
unknown BOF (3) operating[32] 2018-11[35] 2024[32] – 5000[23][21][22][15] 310.0 tonnes[38][15]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ "Tata Steel: Site visit to Jamshedpur and Kalinganagar– Detailed Report". www.motilaloswal.com. Retrieved 2023-11-09.
  2. ↑ Hungama Digital Services. "Tata Steel Kalinganagar felicitated at World Economic Forum 2020". www.tatasteel.com. Retrieved 2023-10-12.
  3. ↑ "Inside Tata Steel India". Tata Steel. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. ↑ 4.0 4.1 "Project report: Capacity expansion of Integrated Iron & Steel Plant". MoEF&CC. October 2019. Retrieved 09 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  6. ↑ "Environmental Impact Assessment Report". MoEF&CC. 14 March, 2017. Retrieved 09 November, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  7. ↑ "Integrated report and annual accounts 2018-19" (PDF). Tata Steel. 2019. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. ↑ "Tata Steel to prioritise Kalinganagar expansion, debt reduction". BusinessLine. Retrieved 2023-10-12.
  9. ↑ "Integrated report and Annual accounts 2022-23" (PDF). Tata Steel. 2023. Retrieved 08 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  10. ↑ "Tata Steel commissions blast furnace, boosts Kalinganagar capacity". Business Standard. 2024-09-20. Retrieved 2024-12-04.{{cite web}}: CS1 maint: url-status (link)
  11. ↑ Services, Hungama Digital. "Tata Steel commissions India's largest blast furnace at Kalinganagar". www.tatasteel.com. Retrieved 2025-01-24.
  12. ↑ 12.00 12.01 12.02 12.03 12.04 12.05 12.06 12.07 12.08 12.09 12.10 (PDF) https://web.archive.org/web/20221108121601/https://www.tatasteel.com/media/15928/tata-steel-ir-2021-22.pdf. Archived from the original (PDF) on 2022-11-08. {{cite web}}: Missing or empty |title= (help)
  13. ↑ https://web.archive.org/web/20220114105938/https://www.tatasteel.com/media/newsroom/press-releases/india/2018/tata-steel-begins-5-mtpa-phase-ii-expansion-of-its-kalinganagar-plant/. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  14. ↑ https://web.archive.org/web/20220825174037/https://www.business-standard.com/article/companies/tata-steel-s-kalinganagar-plant-creates-job-for-over-21-000-persons-118060101122_1.html. Archived from the original on 2022-08-25. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 15.11 15.12 https://web.archive.org/web/20240119054627/https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=L36BEytPBA4jVukr7rXnK9z%2FwED3nyCe0IiDwpyLk4ZeDa%2FQjoYog3O0xURZKuj6&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z%2FpgnoBhDlYdZCxzWF1OLE6RXe5MiAhSH8vdQ1. Archived from the original on 2024-01-19. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 (PDF) https://web.archive.org/web/20210929080153/https://www.tatasteel.com/media/9238/tata-steel-ir-2018-19-220619.pdf. Archived from the original (PDF) on 2021-09-29. {{cite web}}: Missing or empty |title= (help)
  17. ↑ (PDF) https://web.archive.org/web/20220111172857/https://www.tatasteel.com/media/14540/tata-steel-corporate-brochure-fy20-21.pdf. Archived from the original (PDF) on 2022-01-11. {{cite web}}: Missing or empty |title= (help)
  18. ↑ (PDF) https://web.archive.org/web/20210927133910/https://www.tatasteel.com/media/13431/tata-steel-kalinganagar-iso-14001-certificate-01-09-2020-to-31-08-2023.pdf. Archived from the original (PDF) on 2021-09-27. {{cite web}}: Missing or empty |title= (help)
  19. ↑ https://www.responsiblesteel.org/issued-certificates-and-ongoing-audits. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 2022-01-08. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 https://web.archive.org/web/20220126133049/https://www.steelorbis.com/steel-news/latest-news/tata-steel-lines-up-108-billion-capex-for-indian-operations-1213152.htm. Archived from the original on 2022-01-26. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.0 22.1 22.2 https://web.archive.org/web/20240916181609/https://www.thehindubusinessline.com/companies/tata-steels-growth-ambitions-can-be-met-through-existing-sites-tv-narendran/article66111627.ece. Archived from the original on 2024-09-16. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 23.2 23.3 23.4 23.5 (PDF) https://web.archive.org/web/20220119231854/https://www.tatasteel.com/media/14072/tata-steel-corporate-brochure_fy22-1.pdf. Archived from the original (PDF) on 2022-01-19. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 (PDF) https://web.archive.org/web/20210512081949/https://www.tatasteel.com/media/12980/manufactured-capital.pdf. Archived from the original (PDF) on 2021-05-12. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 25.3 25.4 (PDF) https://web.archive.org/web/20211128092238/https://www.cisdi.co.uk/Newsletter/2019/2019_08_CISDI_Newsletter.pdf. Archived from the original (PDF) on 2021-11-28. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 26.2 26.3 26.4 26.5 (PDF) https://web.archive.org/web/20211117141829/https://steel.gov.in/sites/default/files/MoS%20AR%20Eng.pdf. Archived from the original (PDF) on 2021-11-17. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.00 27.01 27.02 27.03 27.04 27.05 27.06 27.07 27.08 27.09 27.10 (PDF) https://web.archive.org/web/20240125045719/https://www.tatasteel.com/media/18370/tata-steel-ir-2022-23.pdf. Archived from the original (PDF) on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 "Tata Steel: 4QFY2024 and FY2024 Production and Delivery Volumes (Provisional)" (PDF). Tata Steel. 2024-04-05. Archived from the original (PDF) on 2024-12-06. Retrieved 2024-12-04.
  29. ↑ 29.0 29.1 29.2 29.3 29.4 29.5 (PDF) https://web.archive.org/web/20210718151640/https://www.primetals.com/fileadmin/user_upload/content/01_portfolio/1_ironmaking/blast-furnace/TATA_STEEL_KALIGANAGAR_-_BLAST_FURNACE_NO1.pdf. Archived from the original (PDF) on 2021-07-18. {{cite web}}: Missing or empty |title= (help)
  30. ↑ (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 2022-11-28. {{cite web}}: Missing or empty |title= (help)
  31. ↑ (PDF) https://corpwebstorage.blob.core.windows.net/media/31356/lt-bags-another-order-from-tata-steel-rs-980-crore-blast-furnace.pdf. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 32.3 https://www.business-standard.com/companies/news/tata-steel-commissions-blast-furnace-boosts-kalinganagar-capacity-124092001137_1.html. {{cite web}}: Missing or empty |title= (help)
  33. ↑ 33.0 33.1 (PDF) https://web.archive.org/web/20230201114203/https://www.tatasteel.com/media/13092/ec-letter-for-expansion-of-integrated-steel-plant-from-6-to-8-mtpa-crude-steel-and-9-mtpa-finished-steel-by-tata-steel-limited-kalinganagar-issued-by-moefcc-goi.pdf. Archived from the original (PDF) on 2023-02-01. {{cite web}}: Missing or empty |title= (help)
  34. ↑ https://www.oecd.org/officialdocuments/publicdisplaydocumentpdf/?cote=DSTI/SC(2022)12/FINAL&docLanguage=en. {{cite web}}: Missing or empty |title= (help)
  35. ↑ 35.0 35.1 35.2 https://www.steelorbis.com/steel-news/latest-news/indias-tata-steel-to-complete-kalinganagar-steel-mill-expansion-by-dec-2024-1319753.htm. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 https://imis.aist.org/store/detail.aspx?id=PR-RU2024-1. {{cite web}}: Missing or empty |title= (help)
  37. ↑ 37.0 37.1 https://web.archive.org/web/20240916180420/https://www.motilaloswal.com/site/rreports/HTML/636432229839680533/index.htm. Archived from the original on 2024-09-16. {{cite web}}: Missing or empty |title= (help)
  38. ↑ (PDF) https://web.archive.org/web/20210929032946/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf (PDF). {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)

Resources

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