Tata Steel Kalinganagar steel plant

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Tata Steel Kalinganagar steel plant, also known as TSK, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Kalinganagar, Odisha, India.

Location

The map below shows the exact location of the plant in Kalinganagar, Odisha, India:

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  • Location: Kalinganagar, Jajpur - 755 026, India
  • Coordinates (WGS 84): 20.970411, 86.015211 (exact)

Background

Tata Steel Kalinganagar plant was envisioned for a crude steel capacity of 6 mtpa.[1] Phase-I of the project was commissioned in June 2016 and attained designed production capacity of 3 mtpa in less than two years.[2] The current crude steel capacity of Tata Steel Kalinganagar plant is 3 mtpa.[3]

Tata Steel later announced its plan to expand the capacity from 3 mtpa to 8 mtpa in the second phase. Phase-II of the project to expand BOF capacity by 5 mtpa at a cost of INR 21,000 crores is under construction.[4][5] Phase-II will involve addition of a blast furnace and BOF unit, enhancement of existing BOFs and addition of other auxiliary facilities.[6][4] According to Tata Steel Integrated Annual report 2018-19, a 5800 m3 blast furnace is being built at the plant along with expansion of existing steel melting shop.[7] As of July 2023, the expansion was in progress.[8] The company commissioned the First Circuit of the 6 MnTPA Pellet plant and Pickling Line & Tandem Cold Mill Line of the 2.2 MnTPA Cold Rolling Mill complex in 2022-23, as part of the expansion.[9] BF 2 was commissioned in September 2024.[10]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source Iron ore source
Main plant Operating[11] – – 2016[12][13] 3611[14] – captive iron ore mines in Noamundi, Joda, Khondbond[11][15]
Expansion Construction[13] 2012[16] 2018[17] 2024[18] – 4 67.5MW Captive power plant[15] captive iron ore mines in Noamundi, Joda, Khondbond[11][15]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant Tata Steel Ltd [100%] 4295872420 [100%] E100000001753 [61.6%]; E100000121405 [32.4%]; E100001000520 [6%] Tata Steel Limited[19] 4298543296 E100001010018

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant finished rolled[11] – automotive[11] 1905-07-12 00:00:00[20] BF, BOF[11] coking plant; sinter plant; 2 BOF (310 ton each); 1 BF[11][15][21]
Expansion finished rolled[11] hot rolled coil; cold rolled coil; slab[15] automotive[11] – BF, BOF[22] 1 BOF (310 ton); 1 BF[22][15]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 3000 TTPA[11][23][24][13][11][23][24][13] 3000 TTPA[11][23][24][13][11][23][24][13]
Expansion construction 5000 TTPA[25][24][26][15] 5000 TTPA[25][24][26][15]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 3300 TTPA[27] 3300 TTPA[27]
Expansion construction 3200 TTPA[28] 3200 TTPA[28]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke
Main plant >0 TTPA >0 TTPA
Expansion – –

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020 – –
2021 3240 TTPA[13][29] 3240 TTPA
2022 3370 TTPA[29] 3370 TTPA

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020 – –
2021 3470 TTPA[13] 3470 TTPA
2022 3590 TTPA[29] 3590 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[24] 2007-01-01 00:00:00[30] 2012-01[30] 2016-02-29[30] Larsen & Toubro Limited (L&T); Primetals Technologies; Saint-Gobain (parts) Primetals Technologies Blast Furnace Design[31][30][32][30] 3633 m³[30] 3300[27] unknown unknown
2 construction[13] 2012[16] 2016[16] 2024[18] CISDI; Paul Wurth CISDI-designed blast furnace; Paul Wurth[28][15][28][15] 4902 m³[33][28][15] 3200[28] unknown unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ "Tata Steel: Site visit to Jamshedpur and Kalinganagar– Detailed Report". www.motilaloswal.com. Retrieved 2023-11-09.
  2. ↑ Hungama Digital Services. "Tata Steel Kalinganagar felicitated at World Economic Forum 2020". www.tatasteel.com. Retrieved 2023-10-12.
  3. ↑ "Inside Tata Steel India". Tata Steel. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. ↑ 4.0 4.1 "Project report: Capacity expansion of Integrated Iron & Steel Plant". MoEF&CC. October 2019. Retrieved 09 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  5. ↑ "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  6. ↑ "Environmental Impact Assessment Report". MoEF&CC. 14 March, 2017. Retrieved 09 November, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  7. ↑ "Integrated report and annual accounts 2018-19" (PDF). Tata Steel. 2019. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. ↑ "Tata Steel to prioritise Kalinganagar expansion, debt reduction". BusinessLine. Retrieved 2023-10-12.
  9. ↑ "Integrated report and Annual accounts 2022-23" (PDF). Tata Steel. 2023. Retrieved 08 November, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  10. ↑ "Tata Steel commissions blast furnace, boosts Kalinganagar capacity". Business Standard. 2024-09-20. Retrieved 2024-12-04.{{cite web}}: CS1 maint: url-status (link)
  11. ↑ 11.00 11.01 11.02 11.03 11.04 11.05 11.06 11.07 11.08 11.09 11.10 11.11 11.12 (PDF) https://web.archive.org/web/20210929080153/https://www.tatasteel.com/media/9238/tata-steel-ir-2018-19-220619.pdf. Archived from the original (PDF) on 29 September 2021. {{cite web}}: Missing or empty |title= (help)
  12. ↑ https://web.archive.org/web/20220114105938/https://www.tatasteel.com/media/newsroom/press-releases/india/2018/tata-steel-begins-5-mtpa-phase-ii-expansion-of-its-kalinganagar-plant/. Archived from the original on 14 January 2022. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 (PDF) https://web.archive.org/web/20221108121601/https://www.tatasteel.com/media/15928/tata-steel-ir-2021-22.pdf. Archived from the original (PDF) on 08 November 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  14. ↑ https://web.archive.org/web/20220825174037/https://www.business-standard.com/article/companies/tata-steel-s-kalinganagar-plant-creates-job-for-over-21-000-persons-118060101122_1.html. Archived from the original on 25 August 2022. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 https://web.archive.org/web/20240119054627/https://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=L36BEytPBA4jVukr7rXnK9z%2FwED3nyCe0IiDwpyLk4ZeDa%2FQjoYog3O0xURZKuj6&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z%2FpgnoBhDlYdZCxzWF1OLE6RXe5MiAhSH8vdQ1. Archived from the original on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 16.2 (PDF) https://web.archive.org/web/20230201114203/https://www.tatasteel.com/media/13092/ec-letter-for-expansion-of-integrated-steel-plant-from-6-to-8-mtpa-crude-steel-and-9-mtpa-finished-steel-by-tata-steel-limited-kalinganagar-issued-by-moefcc-goi.pdf. Archived from the original (PDF) on 01 February 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  17. ↑ https://web.archive.org/web/20240119035822/https://www.tatasteel.com/tata-steel-brochure-19-20/inside-tata-steel.html. Archived from the original on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 https://www.oecd.org/officialdocuments/publicdisplaydocumentpdf/?cote=DSTI/SC(2022)12/FINAL&docLanguage=en. {{cite web}}: Missing or empty |title= (help)
  19. ↑ (PDF) https://web.archive.org/web/20220111172857/https://www.tatasteel.com/media/14540/tata-steel-corporate-brochure-fy20-21.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  20. ↑ (PDF) https://web.archive.org/web/20210927133910/https://www.tatasteel.com/media/13431/tata-steel-kalinganagar-iso-14001-certificate-01-09-2020-to-31-08-2023.pdf. Archived from the original (PDF) on 27 September 2021. {{cite web}}: Missing or empty |title= (help)
  21. ↑ https://www.motilaloswal.com/site/rreports/HTML/636432229839680533/index.htm. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.0 22.1 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 23.2 23.3 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 24.3 24.4 24.5 24.6 (PDF) https://web.archive.org/web/20220119231854/https://www.tatasteel.com/media/14072/tata-steel-corporate-brochure_fy22-1.pdf. Archived from the original (PDF) on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 https://www.thehindubusinessline.com/companies/tata-steels-growth-ambitions-can-be-met-through-existing-sites-tv-narendran/article66111627.ece#:~:text=Expansion%20of%20the%20Kalinganagar%20unit5%20mtpa%20to%2010%20mtpa. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 https://web.archive.org/web/20220126133049/https://www.steelorbis.com/steel-news/latest-news/tata-steel-lines-up-108-billion-capex-for-indian-operations-1213152.htm. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 27.2 (PDF) https://web.archive.org/web/20210512081949/https://www.tatasteel.com/media/12980/manufactured-capital.pdf. Archived from the original (PDF) on 12 May 2021. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 28.3 28.4 28.5 (PDF) https://web.archive.org/web/20211128092238/https://www.cisdi.co.uk/Newsletter/2019/2019_08_CISDI_Newsletter.pdf. Archived from the original (PDF) on 28 November 2021. {{cite web}}: Missing or empty |title= (help)
  29. ↑ 29.0 29.1 29.2 (PDF) https://web.archive.org/web/20240125045719/https://www.tatasteel.com/media/18370/tata-steel-ir-2022-23.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  30. ↑ 30.0 30.1 30.2 30.3 30.4 30.5 (PDF) https://web.archive.org/web/20210718151640/https://www.primetals.com/fileadmin/user_upload/content/01_portfolio/1_ironmaking/blast-furnace/TATA_STEEL_KALIGANAGAR_-_BLAST_FURNACE_NO1.pdf. Archived from the original (PDF) on 18 July 2021. {{cite web}}: Missing or empty |title= (help)
  31. ↑ (PDF) https://corpwebstorage.blob.core.windows.net/media/31356/lt-bags-another-order-from-tata-steel-rs-980-crore-blast-furnace.pdf. {{cite web}}: Missing or empty |title= (help)
  32. ↑ (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 28 November 2022. {{cite web}}: Missing or empty |title= (help)
  33. ↑ https://web.archive.org/web/20230201115640/http://environmentclearance.nic.in/DownloadPfdFile.aspx?FileName=f66/iF1LoVEB17fvn7RyoMYIl2qjVb17SWLdQaP+AJYk3gxJbwdUPYR8kvAkqxHUWHdPGSW4fc3rfmcyHrwQR+vsLqz7DLvJjKNJVgHSjOU=&FilePath=93ZZBm8LWEXfg+HAlQix2fE2t8z/pgnoBhDlYdZCxzUeqEISsDpNmaozay3MPM7v. Archived from the original on 01 February 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)

Resources

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