Tata Steel Long Products Gamharia steel plant
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Tata Steel Long Products steel plant, also known as TSPL; Usha Martin Limited (UML); Tata Sponge Iron Limited (TSIL), is a blast furnace (BF), direct reduced iron (DRI) and electric arc furnace (EAF) steel plant operating in Jamshedpur, Jharkhand, India.
Location
The map below shows the exact location of the plant in Jamshedpur, Jharkhand, India:
- Location: Gamharia, Seraikela Kharsawan, Jamshedpur – 832108, India
- Coordinates (WGS 84): 22.812895, 86.084022 (exact)
Background
The Tata Steel Long Products Gamharia steel plant began operating in 1982 under Usha Martin Limited.[1] It operates five DRI kilns, two mini blast furnaces and three electric arc furnaces[2]
Safety
Several accidents have happened at the plant in the past decade.
In 2014, one employee was killed after falling in a bucket of molten iron.[3]
In 2015, 19 workers were injured after a fire at the plant.[4]
In 2020, a senior manager at the plant died after being trapped in the equipment.[5]
Plant Details
Table 1: General Plant Details
| Plant status | Start date | Workforce size | Power source | Iron ore source |
|---|---|---|---|---|
| Operating[6] | 1982[7] | 2287[8] | Two coal based captive power plants (25MW, 30MW); Two waste recovery captive power plants 30 MW each; Coal-gas hybrid captive power plant 15 MW[9] | captive iron ore mine at Vijay-II near Barajamda, Jharkhand[6] |
Table 2: Ownership and Parent Company Information
| Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
|---|---|---|---|---|---|
| Tata Steel Long Products Ltd [100%] | 4295874051 [100%] | E100000001753 [46.1%]; E100000121405 [24.3%]; E100001000520 [4.5%] | Tata Steel Long Products Ltd[10][11] | 4295874051 | E100000121408 |
Table 3: Process and Products
| Steel product category | Steel products | Steel sector end users | ISO 14001 | Main production equipment | Detailed production equipment |
|---|---|---|---|---|---|
| finished rolled[12] | high alloy steel; wire rod[12] | automotive; building and infrastructure; energy[12] | yes[13] | BF, DRI, EAF[14][15][13] | 2 BF; 5 DRI (350 TPD each; coal-based); 3 EAF (2 40-tonne; 1 70-tonne) [13][16] |
Table 4: Crude Steel Production Capacities (thousand tonnes per annum)
| Capacity operating status* | Electric arc furnace steelmaking capacity | Nominal crude steel capacity (total) |
|---|---|---|
| operating | 950 TTPA[17][17][17] | 950 TTPA[17][17][17] |
Table 5: Crude Iron Production Capacities (thousand tonnes per annum)
| Capacity operating status* | Blast furnace capacity | Sponge iron/DRI capacity | Nominal iron capacity (total) |
|---|---|---|---|
| operating | 649 TTPA[18][18][19] | 550 TTPA[20][20][20][20][20] | 1199 TTPA[18][18][19][20][20][20][20][20] |
Table 6: Upstream Products Production Capacities (thousand tonnes per annum)
| Sinter | Coke | Pellets |
|---|---|---|
| >0 TTPA[13] | 400 TTPA[21] | 1200 TTPA[21] |
Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)
| Year | EAF Production | Total (all routes) |
|---|---|---|
| 2020 | 648 TTPA[20] | 648 TTPA |
| 2021 | 680 TTPA[8] | 680 TTPA |
| 2022 | 710 TTPA[8] | 710 TTPA |
Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)
| Year | BF Production | DRI Production | Total (all routes) |
|---|---|---|---|
| 2020 | – | 438 TTPA[20] | 438 TTPA |
| 2021 | – | – | – |
| 2022 | 463 TTPA[8] | – | 463 TTPA |
Blast Furnace Details
Table 9: Blast Furnace Details
| Unit name | Status | Announced date | Construction date | Start date | Furnace manufacturer and model | Current size | Current capacity (ttpa) | Decarbonization technology | Most recent relining |
|---|---|---|---|---|---|---|---|---|---|
| 1 | operating[18] | unknown | unknown | 1995[22][23] | Tata Korf - Korf Technology Mini blast furnace[23][23][9] | 280 m³[18] | 243[18] | The company has commissioned India's first blast furnace CO2 capture plant for use on gas from the Jamshedpur blast furnaces.[24] | unknown |
| 2 | operating[18] | unknown | unknown | 2010-07[19] | MECON (Govt. of India) Mini blast furnace[25][22][9] | 380 m³[18] | 406[18][19] | The company has commissioned India's first blast furnace CO2 capture plant for use on gas from the Jamshedpur blast furnaces.[24] | unknown |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.
References
- ↑ "Tata Steel arm finally buys Usha Martin unit". The Times of India. Retrieved 2022-03-06.
{{cite web}}: CS1 maint: url-status (link) - ↑ TATA (2021-08-19). "TSLP | Company Profile | TATA Steel Long Product Limited". www.tatasteellp.com. Retrieved 2023-11-08.
- ↑ "Tata Steel employee dies after slipping into red hot molten iron bucket". The Hindu. PTI. 2014-08-08. ISSN 0971-751X. Retrieved 2022-03-06.
{{cite news}}: CS1 maint: others (link) - ↑ "19 injured in explosion at Tata Steel plant | Ranchi News - Times of India". The Times of India. 2015-11-16. Retrieved 2022-03-06.
{{cite web}}: CS1 maint: url-status (link) - ↑ "Tata Steel exec dies in plant accident | Ranchi News - Times of India". The Times of India. 2020-09-23. Retrieved 2022-03-06.
{{cite web}}: CS1 maint: url-status (link) - ↑ 6.0 6.1 https://web.archive.org/web/20220928101311/https://www.tatasteellp.com/product/steel/. Archived from the original on 28 September 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20211102124115/https://www.tatasteellp.com/. Archived from the original on 02 November 2021.
{{cite web}}: Check date values in:|archive-date=(help); Missing or empty|title=(help) - ↑ 8.0 8.1 8.2 8.3 (PDF) https://web.archive.org/web/20240125045719/https://www.tatasteel.com/media/18370/tata-steel-ir-2022-23.pdf. Archived from the original (PDF) on 25 January 2024.
{{cite web}}: Missing or empty|title=(help) - ↑ 9.0 9.1 9.2 https://web.archive.org/web/20230531005055/https://www.tatasteellp.com/product/steel/. Archived from the original on 31 May 2023.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220125220103/https://timesofindia.indiatimes.com/business/india-business/tata-steel-arm-finally-buys-usha-martin-unit/articleshow/68786519.cms. Archived from the original on 25 January 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220125220155/https://www.business-standard.com/article/pti-stories/tata-sponge-iron-ltd-gets-roc-approval-for-changing-name-119082101267_1.html. Archived from the original on 25 January 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ 12.0 12.1 12.2 https://web.archive.org/web/20210727183717/https://www.tatasteellp.com/general-profile/. Archived from the original on 27 July 2021.
{{cite web}}: Missing or empty|title=(help) - ↑ 13.0 13.1 13.2 13.3 (PDF) https://web.archive.org/web/20220120001117/https://www.tatasteellp.com/wp-content/uploads/2020/08/Tata-Steel-Long-Products-Integrated-Report-Annual-Accounts-2019-20.pdf. Archived from the original (PDF) on 20 January 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022.
{{cite web}}: Check date values in:|archive-date=(help); Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220111150212/https://www.tatasteel.com/media/newsroom/press-releases/india/2019/tata-sponge-acquires-the-steel-business-of-usha-martin/. Archived from the original on 11 January 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220326060904/http://spongeironindia.com/members.php. Archived from the original on 26 March 2022.
{{cite web}}: Missing or empty|title=(help) - ↑ 17.0 17.1 17.2 17.3 17.4 17.5 (PDF) https://web.archive.org/web/20240131193311/https://csestore.cse.org.in/pub/media/catalog/product/file/file_4_17_1.pdf. Archived from the original (PDF) on 31 January 2024.
{{cite web}}: Missing or empty|title=(help) - ↑ 18.0 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 18.9 (PDF) https://tatasteellp.com/agm-digital-report-2021-22/TSLP-IR-21-22_Web-ready.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 19.0 19.1 19.2 19.3 https://www.steelbb.spglobal.com/?PageID=157&article_id=76417.
{{cite web}}: Missing or empty|title=(help) - ↑ 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 20.11 (PDF) https://www.tatasteellp.com/agm-digital-report/pdf/tspl-ir-2020-21.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 21.0 21.1 https://web.archive.org/web/20230331052315/https://www.tatasteellp.com/corporate-profile/company-profile/. Archived from the original on 31 March 2023.
{{cite web}}: Missing or empty|title=(help) - ↑ 22.0 22.1 https://www.business-standard.com/company/usha-martin-1076.
{{cite web}}: Missing or empty|title=(help) - ↑ 23.0 23.1 23.2 (PDF) https://web.archive.org/web/20200531065033/http://eprints.nmlindia.org/2830/1/135-146.pdf. Archived from the original (PDF) on 31 May 2020.
{{cite web}}: Missing or empty|title=(help) - ↑ 24.0 24.1 https://web.archive.org/web/20230208092229/https://www.businessworld.in/article/Growing-Responsibly-/06-02-2023-464365. Archived from the original on 08 February 2023.
{{cite web}}: Check date values in:|archive-date=(help); Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022.
{{cite web}}: Missing or empty|title=(help)
