Tosyali Algerie Oran steel plant

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Tosyali Algerie Oran steel plant (شركة توسيالي الجزائرية التركية للحديد والصلب, Tosyali Algérie) is a steel plant in Bethiqua, Oran, Algeria that operates direct reduced iron (DRI) and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Bethiqua, Oran, Algeria:

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  • Location: Pole Economique Bethiqua - BP 175, Bethiqua, Oran, Algeria
  • Coordinates (WGS 84): 35.770912, -0.263031 (exact)

Background

The Tosyali Algerie Oran steel plant has seen increases in investments in phases since it first started operating.[1] In July 2021, the company announced it would be expanding capacity with a 2 mtpa electric arc furnace facility and 2.5 mtpa DRI plant. The expansion commenced operations in 2024.[2][3]

Plant Details

Table 1: General Plant Details

Start date Workforce size
2013[4][5] 8000[6][7]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Tosyalı Holding AŞ 5000866267 E100001000709 Tosyali Ironsteel Industry Algerie SpA [100%][8][9] 5074196906 E100000131071 [100%]

Table 3: Process and Products

Steel product category Steel products ISO 14001 Main production equipment
semi-finished, finished rolled[10] billet, wire rod, rebar, hot rolled, slab, pipe[10][11] yes[12][7] DRI; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 6200[13][14][15][16] 6200[13][14][15][16]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Sponge iron/DRI capacity Nominal iron capacity (total)
operating 5000[16][17] 5000[16][17]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Pellets
4000[18]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year DRI production Total (all routes)
2019 1540[19] 1540[19]
2020 2230[19] 2230[19]
2021 2280[20] 2280[20]
2022 2200[19] 2200[19]
2023 2360[19] 2360[19]

Unit Details

Table 9: Direct Reduced Iron Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
DRI Plant - 1 operating[21] – 2018[22] Midrex[23] shaft furnace[24] 2500[17] methane[23]
DRI Plant - 2 operating[20][25] 2021[23] 2024[23] Midrex; Paul Wurth Midrex[26][23] shaft furnace[24] 2500[16] methane[23]

Table 10: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa)
EAF - 1 operating[27][28] 2013[14] Tenova[29] 1000[14]
EAF - 2 operating[14][28] 2018[14] Tenova[13] 2500[16][14][15]
EAF - 3 operating[19] 2024[30] – 2700[13][14]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
EAF - 1 yes[31] 35.00[31] 55.00[32][31] unknown – unknown unknown unknown 10.00[32][31]
EAF - 2 yes[21] 35.00[21] 55.00[23][32][31] unknown unknown unknown unknown unknown 10.00[23][32][31]
EAF - 3 yes[11] 35.00[21] 55.00[23][32][31] unknown unknown unknown unknown unknown 10.00[23][32][31]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ "Tosyalı Holding | Tosyalı Iron Steel Industry Algerie". www.tosyaliholding.com.tr. Retrieved 2023-06-22. {{cite web}}: horizontal tab character in |title= at position 19 (help)
  2. ↑ "Tosyali Algerie Reported Record DRI Production in 2021, Contracts for Second DRI Plant". AIST. 2/28/2022. {{cite web}}: Check date values in: |date= (help)CS1 maint: url-status (link)
  3. ↑ "Tosyalı Algeria commences slab production | SEAISI". www.seaisi.org. Retrieved 2024-10-16.
  4. ↑ https://web.archive.org/web/20211127044200/https://www.tosyali-algerie.com/en/corporate/history. Archived from the original on 2021-11-27. {{cite web}}: Missing or empty |title= (help)
  5. ↑ https://web.archive.org/web/20200629174841/http://www.tosyali-algerie.com:80/tosyali.asp?id0=2. Archived from the original on 2020-06-29. {{cite web}}: Missing or empty |title= (help)
  6. ↑ https://www.steelorbis.com/steel-news/latest-news/tosyali-algerie-to-commission-flat-steel-complex-in-oran-from-2024-1273694.htm?searchKey=algeria&sc=article. {{cite web}}: Missing or empty |title= (help)
  7. ↑ 7.0 7.1 https://www.tosyali-algerie.com/. {{cite web}}: Missing or empty |title= (help)
  8. ↑ (PDF) https://web.archive.org/web/20211216201002/https://prd-wret.s3-us-west-2.amazonaws.com/assets/palladium/production/atoms/files/myb3-2016-ag.pdf. Archived from the original (PDF) on 2021-12-16. {{cite web}}: Missing or empty |title= (help)
  9. ↑ https://web.archive.org/web/20200629174836/http://www.tosyali-algerie.com:80/tosyali.asp?id0=1. Archived from the original on 29 June 2020. {{cite web}}: Missing or empty |title= (help)
  10. ↑ 10.0 10.1 https://web.archive.org/web/20221006175508/http://www.tosyali-algerie.com/tosyali.asp?id0=1&id1=23. Archived from the original on 2022-10-06. {{cite web}}: Missing or empty |title= (help)
  11. ↑ 11.0 11.1 https://www.tosyali-algerie.com/complex. {{cite web}}: Missing or empty |title= (help)
  12. ↑ https://web.archive.org/web/20220318111650/https://www.tosyali-algerie.com/arama-sonuc-sayfasi?keyword=iso+14001&language=406002&site=376000. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  13. ↑ 13.0 13.1 13.2 13.3 https://web.archive.org/web/20211127060123/https://www.tosyali-algerie.com/en/the-complex/units-and-technologies/eaf-meltshop. Archived from the original on 2021-11-27. {{cite web}}: Missing or empty |title= (help)
  14. ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 https://www.tosyali-algerie.com/about-us. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.0 15.1 15.2 (PDF) https://web.archive.org/web/20230410190908/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf (PDF). {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)
  16. ↑ 16.0 16.1 16.2 16.3 16.4 16.5 https://web.archive.org/web/20220926134927/https://tenova.com/newsroom/press-releases/tenova-supply-new-electric-arc-furnace-eaf-tosyali-algeria. Archived from the original on 2022-09-26. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 17.2 (PDF) https://web.archive.org/web/20220318083849/http://www.midrex.com/wp-content/uploads/Midrex-Plants-Sheet2021-1.pdf. Archived from the original (PDF) on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  18. ↑ https://web.archive.org/web/20211127055455/https://www.tosyali-algerie.com/en/the-complex/technologies/pelletizing. Archived from the original on 2021-11-27. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 19.6 19.7 19.8 https://web.archive.org/web/20240126193758/https://www.midrex.com/tech-article/tosyali-algerie-jewel-of-the-algerian-steel-industry/. Archived from the original on 2024-01-26. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 https://www.aist.org/news/steel-news/2022/february/tosyali-algerie-reported-record-dri-production-in. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 21.3 https://web.archive.org/web/20210419182816/https://www.tosyaliholding.com.tr/en/our-scope-of-activity/group-companies/international-subsidiaries/tosyali-iron-steel-industry-algerie. Archived from the original on 2021-04-19. Retrieved 2024-05-21. {{cite web}}: Missing or empty |title= (help)
  22. ↑ "2022 World Direct Reduction Statistics" (PDF). Midrex. 2023-09-12. Archived from the original (PDF) on 2023-11-03.
  23. ↑ 23.0 23.1 23.2 23.3 23.4 23.5 23.6 23.7 23.8 23.9 (PDF) https://web.archive.org/web/20240122233422/https://www.midrex.com/wp-content/uploads/Midrex-DFM-4Qtr2023-Final.pdf. Archived from the original (PDF) on 2024-01-22. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 https://www.aist.org/tosyali-receives-hot-dri-conveyor-for-algerian-plant. {{cite web}}: Missing or empty |title= (help)
  25. ↑ https://web.archive.org/web/20240309062339/https://gmk.center/en/news/tosyali-algerie-launches-second-dri-production-unit/. Archived from the original on 2024-03-09. {{cite web}}: Missing or empty |title= (help)
  26. ↑ https://www.seaisi.org/details/25465?type=news-rooms. {{cite web}}: Missing or empty |title= (help)
  27. ↑ https://www.tosyali-algerie.com/complex/eaf-meltshop. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 https://web.archive.org/web/20240126193936/https://greensteelworld.com/tosyali-algerie-sets-dri-production-record-in-2021. Archived from the original on 2024-01-26. {{cite web}}: Missing or empty |title= (help)
  29. ↑ https://greensteelworld.com/tenova-to-supply-a-second-electric-arc-furnace-for-tosyali-algeria. {{cite web}}: Missing or empty |title= (help)
  30. ↑ https://www.seaisi.org/details/24765?type=news-rooms. {{cite web}}: Missing or empty |title= (help)
  31. ↑ 31.0 31.1 31.2 31.3 31.4 31.5 31.6 31.7 (PDF) https://www.tosyali-algerie.com/media/High%20Scrap%20Content%20Wire%20Rod.pdf. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 32.3 32.4 32.5 (PDF) https://www.tosyali-algerie.com/media/High%20DRI%20Content%20Rebar%20.pdf. {{cite web}}: Missing or empty |title= (help)

Resources

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