Ural Steel Metallurgical Plant

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Ural Steel Metallurgical Plant (Новотроицкая сталь (predecessor), НОСТА (predecessor), Металлургический завод Уральская Сталь, Орско-Халиловский металлургический комбинат (predecessor), ОХМК (predecessor)), also known as NOSTA (predecessor), Orsko-Khalilovsky Metallurgical Plant (predecessor), OHMK (predecessor), Novotroitsk Steel (predecessor), Ural Steel JSC, is a steel plant in Novotroitsk, Orenburg, Russia that operates blast furnace (BF), basic oxygen furnace (BOF), and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Novotroitsk, Orenburg, Russia:

Loading map...
  • Location: 1, Zavodskaya St., Novotroitsk, Orenburg Region, Russia, 462353
  • Coordinates (WGS 84): 51.214781, 58.353913 (exact)

Background

Initially, the plant was named the Orsko-Khalilovsky Metallurgical Plant (OHMK). Construction began in 1939. As with many other enterprises of that time, prison labor was used for the construction.[1] In 1955, the first crude iron was produced in the blast furnace No. 1.[1] In 1958, crude steel was first produced in the open-hearth furnace. Electric steelmaking was launched in 1981.[2] In 2013, the obsolete open-hearth production was closed.[1]

In 2019, EAF#1 and EAF#2 were modernized to use the FMF (Flexible Modular Furnace) technology, which allows for production of steel using a converter method without application of electrodes and consumption of electricity. The FMF furnace can use various raw material components (liquid and cold pig iron, hot-briquetted iron, scrap metal) with the possibility of increasing the proportion of liquid pig iron up to 85%. Among the advantages of this technology is the use of the energy from chemical reactions to melt a solid part of raw materials, which reduces energy consumption and minimizes production of waste gases.[3]

In April 2023, it was reported that the Ural Steel Metallurgical Plant was planning to increase production of steel by 2025 to 2400 TTPA as a result of upgrade of the EAF units and invest around RUB 7-10 billion into the project.[4][5]

In 2023, the Federal Antimonopoly Service initiated a case against Ural Steel plant for violating antimonopoly laws by artificially hiking prices of steel products.[6]

Environmental & safety violations

In 2020, as a result of an unplanned inspection numerous violations of the air quality laws, leading to administrative cases.[7]

On April 25, 2020, blast furnace gas leak caused death of three employees. A criminal case based on violations of safety regulations was opened.[8]

Ownership

After the collapse of the USSR, the enterprise passed into private ownership and was renamed to the Novotroitsk Steel (NOSTA); since 2002 the plant bears its current name, "Ural Steel". In 2006-2022, the plant was part of Metalloinvest.[1]

In March 2022, Metalloinvest sold the plant to AO Zagorskii Trubnyi Zavod.[9]

BOF expansion project

In 2018, there was a proposal to build a 3000 TTPA BOF but it doesn't seem to have actualized as of March 2022; this project is still considered proposed.[10]

As of October 2023, there have not been any updates about the expansion. The project is considered to be cancelled.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source
1955[11] 9000[12] https://www.gem.wiki/Novotroitskaya_Ural_Steel_power_station[13][14] Mikhaylovskoye and Lebedinskoye iron ore fields[15]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Zagorskii Trubnyi Zavod JSC [100.0%] 5082355818 [100.0%] E100001000444 [100.0%] Uralskaya Stal JSC [100%][16][17][11] 4297197239 E100000130820 [100%]

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
crude, semi-finished, finished rolled[11] billet, pig iron, flat[11] building and infrastructure, transport[11] 2022[18] 2022[18] unknown BF; BOF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
cancelled 3000[19] – 3000[19]
operating – 2050[20] 2050[20]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
operating 3038[21][22][23][24][25][26][27][28][29] 3038[21][22][23][24][25][26][27][28][29]
retired 970[30] 970[30]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF 2300[31] 1400[31] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 1408[32][33] –[32][33] 1408[32][33]
2020 1496[32][33] –[32][33] 1496[32][33]
2021 1500[34][35] –[34][35] 1500[34][35]
2022 1600[36] –[36] 1600[36]
2023 –[37] 1500[37] 1500[37]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 2749[32][33] –[32][33] 2749[32][33]
2020 2302[32][33] –[32][33] 2302[32][33]
2021 2400[34][35] –[34][35] 2400[34][35]
2022 2500[38] –[38] 2500[38]
2023 –[37] 2700[37] 2700[37]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Construction date Start date Retired date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 retired[39] 1953[39] 1955[40][17] 2022-05[39] – 1000.0 m3[17] 970[30] unknown 2012[39]
BF 2 operating[28][40][41][17][42][11][43][26] – 1958[21][28][44][41][45] – equipment supplier Danieli Corus[28] 1232.0 m3[46] 760[21][28][22][27][23][26] unknown 2020-12-30[47]
BF 3 operating[28][40][41][17][42][11][43][26] 2021-02[48][45] 1965[49][21][50][27] – equipment supplier Danieli Corus[28][40][41][17][42][11][43][26] 1648.0 m3[46] 1000[21][28][22][27][23][26] unknown 2021[51]
BF 4 operating[28][40][41][17][42][11][43][26] – 1973[21][29][13][52][25] – Soviet Union manufactured equipment[25] 2015.0 m3[46] 1278[21][29][28][22][24][27][23][25][26] unknown 2016-04-19[53]

Table 10: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
EAF 1 operating[20] 2019[17] Tenova[17] 1025[20] 120.0[46]
EAF 2 operating[28][20][17] 2019[17] Tenova[17] 1025[20] 120.0[46]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % HBI % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
EAF 1 yes[42] >0[42] unknown >0[42][54] unknown unknown unknown
EAF 2 yes[42] >0[42] unknown >0[42][54] unknown unknown unknown

Table 12: Basic Oxygen Furnace Details

Unit name Status Retired date Current capacity (ttpa)
unknown BOF (1) cancelled[19] 2023 3000[19]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ 1.0 1.1 1.2 1.3 "Металлургический завод Уральская сталь". Metallobazy.ru. Mar 2, 2020. Retrieved Jan 31, 2022.{{cite web}}: CS1 maint: url-status (link)
  2. ↑ "Уральская сталь". Wikipedia. Retrieved Jan 31, 2022.{{cite web}}: CS1 maint: url-status (link)
  3. ↑ "Металлоинвест модернизировал сталеплавильные печи на Уральской Стали по технологии FMF (Russian)". Металлоинвест. March 4, 2022. Retrieved Ocotber 12, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  4. ↑ "«Уральская сталь» планирует удвоить экспорт чугуна в 2023 году (Russian)". Ведомости. April 14, 2023. Retrieved October 6, 2023.{{cite web}}: CS1 maint: url-status (link)
  5. ↑ "«Уральская Сталь»: снова введена в строй доменная печь №4 (Russian)". mc.ru. March 6, 2023. Retrieved October 12, 2023.{{cite web}}: CS1 maint: url-status (link)
  6. ↑ "ФАС возбудила дело в отношении "Уральской стали" из-за роста цен на стальную заготовку". TACC (in русский). Retrieved 2024-11-25.
  7. ↑ "На комбинате «Уральская Сталь» выявлены нарушения природоохранного законодательства". 2020.{{cite web}}: CS1 maint: url-status (link)
  8. ↑ "Металлоинвест, Уральская сталь, НС, несчастный случай, СК, погибли, рабочие, завод, охрана труда". exelum.com. Retrieved 2024-11-25.
  9. ↑ "Металлоинвест продал «Уральскую Сталь». Теперь новотроицкий комбинат официально принадлежит Загорскому трубному заводу (Russian)". www.ural56.ru. March 2, 2022. Retrieved October 6, 2023.{{cite web}}: CS1 maint: url-status (link)
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  15. ↑ (PDF) https://web.archive.org/web/20221130215516/https://anoire.center/wp-content/uploads/2022/08/iron.pdf. Archived from the original (PDF) on 2022-11-30. {{cite web}}: Missing or empty |title= (help)
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  17. ↑ 17.00 17.01 17.02 17.03 17.04 17.05 17.06 17.07 17.08 17.09 17.10 17.11 https://web.archive.org/web/20210421085528/https://metallobazy.ru/factory/32. Archived from the original on 2021-04-21. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 https://web.archive.org/web/20230328051004/https://orenburg-cci.ru/support/uralskaya-stal-uspeshno-proshla-kompleksnyj-audit-integrirovannoj-sistemy-menedzhmenta/. Archived from the original on 2023-03-28. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 (PDF) https://web.archive.org/web/20220217232348/https://www.oecd.org/industry/ind/recent-developments-steelmaking-capacity-2018.pdf. Archived from the original (PDF) on 2022-02-17. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 20.3 20.4 20.5 https://web.archive.org/web/20240927174818/https://cyberleninka.ru/article/n/osobennosti-tehnologii-vyplavki-stali-v-120-tonnyh-gibkih-modulnyh-pechah-ao-uralskaya-stal/viewer. Archived from the original on 27 September 2024. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 21.3 21.4 21.5 21.6 21.7 https://web.archive.org/web/20221128021953/https://metallobazy.ru/news/1696. Archived from the original on 2022-11-28. {{cite web}}: Missing or empty |title= (help)
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  25. ↑ 25.0 25.1 25.2 25.3 25.4 https://web.archive.org/web/20220515184621/https://ntr.city/news/industry/38998/. Archived from the original on 2022-05-15. {{cite web}}: Missing or empty |title= (help)
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  32. ↑ 32.00 32.01 32.02 32.03 32.04 32.05 32.06 32.07 32.08 32.09 32.10 32.11 https://web.archive.org/web/20220531023149/https://www.metalloinvest.com/investors/operating-results/. Archived from the original on 2022-05-31. {{cite web}}: Missing or empty |title= (help)
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  37. ↑ 37.0 37.1 37.2 37.3 37.4 37.5 https://uralsteel.com/media/news/uralskaya-stal-obladatel-nagrad-regionalnogo-konkursa-lider-ekonomiki-orenburgskoy-oblasti/. {{cite web}}: Missing or empty |title= (help)
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  39. ↑ 39.0 39.1 39.2 39.3 https://novotroisk.bezformata.com/listnews/stal-vivodit-iz-ekspluatatcii-domennuyu/105582273/. {{cite web}}: Missing or empty |title= (help)
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  46. ↑ 46.0 46.1 46.2 46.3 46.4 https://uralsteel.com/about/production/. {{cite web}}: Missing or empty |title= (help)
  47. ↑ https://www.metalloinvest.com/media/press-releases/501652/, https://prooren.ru/news/ekonomika-i-politika/na-uralskoy-stali-zapustili-novuyu-domennuyu-pech, http://nf.misis.ru/sotsialnye-partnjory-ao-uralskaya-stal/1220-metalloinvest-moderniziroval-domennuyu-pech-2-na-uralskoj-stali, https://www.danieli.com/en/news-media/news-events/metalloinvest-contracts-danieli-corus-upgrade-two-blast-furnaces_37_377.htm https://www.metalinfo.ru/ru/news/122904, https://www.metalloinvest.com/media/press-releases/501652/, https://prooren.ru/news/ekonomika-i-politika/na-uralskoy-stali-zapustili-novuyu-domennuyu-pech, http://nf.misis.ru/sotsialnye-partnjory-ao-uralskaya-stal/1220-metalloinvest-moderniziroval-domennuyu-pech-2-na-uralskoj-stali, https://www.danieli.com/en/news-media/news-events/metalloinvest-contracts-danieli-corus-upgrade-two-blast-furnaces_37_377.htm. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  48. ↑ https://web.archive.org/web/20220515112301/http://www.mc.ru/news/nw/news_id/12505. Archived from the original on 2022-05-15. {{cite web}}: Missing or empty |title= (help)
  49. ↑ https://web.archive.org/web/20240111084021/https://orenlib.ru/kray/calendar/a-1422.html. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
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  51. ↑ https://www.danieli.com/en/news-media/news-events/metalloinvest-contracts-danieli-corus-upgrade-two-blast-furnaces_37_377.htm https://www.metalloinvest.com/media/press-releases/590239/, https://www.danieli.com/en/news-media/news-events/metalloinvest-contracts-danieli-corus-upgrade-two-blast-furnaces_37_377.htm. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  52. ↑ https://web.archive.org/web/20191124212627/http://www.metalloinvest.com:80/media/press-releases/10532/. Archived from the original on 2019-11-24. {{cite web}}: Missing or empty |title= (help)
  53. ↑ https://www.metalloinvest.com/media/press-releases/10532/, https://mc.ru/news/nw/news_id/8470 https://metallobazy.ru/news/1696, https://www.metalloinvest.com/media/press-releases/10532/, https://mc.ru/news/nw/news_id/8470. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  54. ↑ 54.0 54.1 https://web.archive.org/web/20240427075820/https://www.steelorbis.com/steel-news/latest-news/russias-ural-steel-plans-to-increase-steel-production-with-pig-iron-storage-facility-1331153.htm. Archived from the original on 2024-04-27. {{cite web}}: Missing or empty |title= (help)

Resources

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