Vallourec Jeceaba steel plant

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Vallourec Jeceaba steel plant (Usina siderúrgica de Jeceaba), also known as VSB (Vallourec & Sumitomo Tubos do Brasil), is a steel plant in Jeceaba, Minas Gerais, Brazil that operates blast furnace (BF) and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Jeceaba, Minas Gerais, Brazil:

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  • Location: Distrito Industrial, S/N, 35.498-000 - Jeceaba, Minas Gerais, Brazil
  • Coordinates (WGS 84): -20.582683, -43.971555 (exact)

Background

Vallourec Jeceaba steel plant, also commonly known as Vallourec & Sumitomo Tubos do Brasil (VSB), is a Brazilian steel company belonging to the joint venture formed by the French group Vallourec and the Japanese Nippon Steel & Sumitomo Metal Corporation (NSSMC).[1] The plant specializes in producing seamless steel pipes for the oil and gas industry.[2]

Located in the municipality of Jeceaba, 100 km from Belo Horizonte in the Brazilian state of Minas Gerais, the R$3.2 billion, 2.5 million m² steel complex was announced in 2007 and inaugurated on September 1, 2011 by Brazilian President Dilma Rousseff.[3][4]

The Jeceaba plant is equipped with a Tenova electric arc furnace[5] and has the capacity to produce 1 million tons of crude steel annually.[3] The plant's seamless pipe production capacity is listed at 600,000 tpa.[6]

In 2018, plant owner Vallourec moved its blast furnace operations from Belo Horizonte to Jeceaba, giving the Jeceaba plant the additional capacity to produce up to 300,000 tpa of pig iron.[7] Other facilities at the plant include a continuous caster, ladle furnace and seamless tube mill supplied by Germany's SMS Group GmbH.[8]

Plant Details

Table 1: General Plant Details

Start date Workforce size Iron ore source
2011[9][10][11] 2500[10][12][13] Pau Branco mine, Serra da Moeda, Brumadinho, MG, Brazil[14]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Vallourec SA 4295867374 E100001010324 Vallourec Solucoes Tubulares do Brasil SA[9] 5001083353 E100000130951

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
finished rolled[9] pipe[9] energy[9] yes[15] yes[15] unknown[16] BF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 1000[17][10][18][19] 1000[17][10][18][19]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
cancelled 500[20] 500[20]
operating 350[21] 350[21]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF 0[22] 0[22] >0[15]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Total (all routes)
2019 705[23] 705[23]
2020 588[24] 588[24]
2021 710[25] 710[25]
2022 776[26] 776[26]
2023 684[22] 684[22]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Total (all routes)
2019 335[27] 335[27]
2020 343[27] 343[27]
2021 320[28] 320[28]
2022 291[21] 291[21]
2023 304[29] 304[29]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology
BF 1 cancelled[10][30][31][32][33] – Paul Wurth Paul Wurth Modern Blast Furnace Design[34][31][35] 350.0[31] 500[20] unknown
BF 2 operating[32][36][37][30][31][38][39][33] 2014[32][40][41][37][30][31][38][33] Paul Wurth Paul Wurth Modern Blast Furnace Design[34][31][35] 350.0[31] 350[21] unknown

Table 10: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[42][33][15] 2011[17][19] Tenova Consteel[19][10][19] 1000[19][10][17][18] 200.0[10]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[10][42][15] 63.00[15][18] 37.00[15][18]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. ↑ "VSB anuncia reestruturação com reflexos diretos na usina de Jeceaba". Câmara Municipal de Congonhas. March 27, 2018.{{cite web}}: CS1 maint: url-status (link)
  2. ↑ "Our units: Vallourec Soluções Tubulares do Brasil". Vallourec. Retrieved 2022-02-09.{{cite web}}: CS1 maint: url-status (link)
  3. ↑ 3.0 3.1 "Vallourec investe R$ 3,2 bilhões em Jeceaba". O Tempo Economia. April 24, 2007.
  4. ↑ "Inauguração de complexo siderúrgico reúne autoridades em Minas". Assembleia de Minas. September 1, 2011.{{cite web}}: CS1 maint: url-status (link)
  5. ↑ "2022 AIST Electric Arc Furnace Roundup". AIST (Association for Iron & Steel Technology). Retrieved 2020-09-14.{{cite web}}: CS1 maint: url-status (link)
  6. ↑ "Enhancement of Strategic Partnership with Vallourec" (PDF). Nippon Steel & Sumitomo Metal. February 1, 2016.{{cite web}}: CS1 maint: url-status (link)
  7. ↑ "Alto-forno da VSB já está funcionando". Câmara Municipal de Congonhas. March 26, 2018.{{cite web}}: CS1 maint: url-status (link)
  8. ↑ "Vallourec & Sumitomo Tubos do Brasil (VSB)". SMS group GmbH. Retrieved 2020-07-30.{{cite web}}: CS1 maint: url-status (link)
  9. ↑ 9.0 9.1 9.2 9.3 9.4 https://web.archive.org/web/20211027104504/https://www.vallourec.com/en/brazil/about-us. Archived from the original on 2021-10-27. {{cite web}}: Missing or empty |title= (help)
  10. ↑ 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 "EAF Study Tour Brazil 2014" (PDF). AIST. 2014. Archived from the original (PDF) on 2022-03-18.
  11. ↑ https://www.vallourec.com/en/Components/News/News_BR/2021/2021092515-10years-JECEABA. {{cite web}}: Missing or empty |title= (help)
  12. ↑ https://exame.com/negocios/vallourec-encerra-producao-de-aco-em-belo-horizonte/. {{cite web}}: Missing or empty |title= (help)
  13. ↑ "Vallourec deve transferir produção de ferro-gusa e aço de BH para Jeceaba". G1-Minas Gerais. 2016-02-02. Archived from the original on 2022-02-05.
  14. ↑ https://web.archive.org/web/20220108143418/https://diariodocomercio.com.br/economia/vallourec-investira-r-220-milhoes/. Archived from the original on 2022-01-08. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.0 15.1 15.2 15.3 15.4 15.5 15.6 (PDF) https://www.vallourec.com/app/uploads/2024/03/VALLOUREC_DEU_2023_EN.pdf. {{cite web}}: Missing or empty |title= (help)
  16. ↑ https://www.responsiblesteel.org/issued-certificates-and-ongoing-audits. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 17.2 17.3 "AçoBrasil - Uma viagem pela indústria do aço" (PDF). Instituto Aço Brasil. 2013-11-30. Archived from the original (PDF) on 2022-01-21.
  18. ↑ 18.0 18.1 18.2 18.3 18.4 https://abmproceedings.com.br/ptbr/article/download-pdf/controle-do-nvel-de-nitrognio-no-forno-eltrico-a-arco-com-tecnologia-consteelr-da-vallourec-sumitomo-tubos-do-brasil. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 https://abmproceedings.com.br/en/article/download-pdf/processo-de-desfosforao-no-consteelr-da-vallourec-sumitomo-tubos-do-brasil. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.0 20.1 20.2 https://web.archive.org/web/20220318151821/https://ibram.org.br/noticia/alto-forno-em-jeceaba/. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 21.2 21.3 21.4 "Brazil Steel Databook - Anuário Estatístico 2023" (PDF). Instituto Aço Brasil. 2023-07-31. Archived from the original (PDF) on 2023-08-10.
  22. ↑ 22.0 22.1 22.2 22.3 (PDF) https://www.acobrasil.org.br/site/wp-content/uploads/2024/06/Mini_anuario_2024_AcoBrasil.pdf. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 "Pocket Yearbook - A Siderurgia em Números 2020" (PDF). Instituto Aço Brasil. 2020-04-30. Archived from the original (PDF) on 2021-12-30.
  24. ↑ 24.0 24.1 "Pocket Yearbook - A Siderurgia em Números 2021" (PDF). Instituto Aço Brasil. 2021-06-30. Archived from the original (PDF) on 2022-01-20.
  25. ↑ 25.0 25.1 "Pocket Yearbook - A Siderurgia em Números 2022" (PDF). Instituto Aço Brasil. 2022-06-30. Archived from the original (PDF) on 2022-06-25.
  26. ↑ 26.0 26.1 "Pocket Yearbook - Indústria do Aço em Números 2023" (PDF). Instituto Aço Brasil. 2023-06-30. Archived from the original (PDF) on 2024-01-19.
  27. ↑ 27.0 27.1 27.2 27.3 "Brazil Steel Databook - Anuário Estatístico 2021" (PDF). Instituto Aço Brasil. 2021-07-31. Archived from the original (PDF) on 2022-01-20.
  28. ↑ 28.0 28.1 "Brazil Steel Databook - Anuário Estatístico 2022" (PDF). Instituto Aço Brasil. 2022-07-31. Archived from the original (PDF) on 2022-07-22.
  29. ↑ 29.0 29.1 (PDF) https://www.acobrasil.org.br/site/wp-content/uploads/2024/07/Anuario_Completo_2024.pdf. {{cite web}}: Missing or empty |title= (help)
  30. ↑ 30.0 30.1 30.2 https://web.archive.org/web/20220318151821/https://ibram.org.br/noticia/alto-forno-em-jeceaba/. Archived from the original on 2022-03-18. {{cite web}}: Missing or empty |title= (help)
  31. ↑ 31.0 31.1 31.2 31.3 31.4 31.5 31.6 https://web.archive.org/web/20220319014121/https://abmproceedings.com.br/ptbr/article/o-inicio-de-operacao-do-alto-forno-2-da-vsb. Archived from the original on 2022-03-19. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 https://web.archive.org/web/20220522173014/https://www.vallourec.com/en/investors/financial-results/registration-documents-archives. Archived from the original on 2022-05-22. {{cite web}}: Missing or empty |title= (help)
  33. ↑ 33.0 33.1 33.2 33.3 https://abmproceedings.com.br/en/article/processo-de-desfosforao-no-consteelr-da-vallourec-sumitomo-tubos-do-brasil. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 (PDF) https://web.archive.org/web/20220929093913/https://www.paulwurth.com/wp-content/uploads/2020/08/Brochure-Refractory-and-Engineering-Hot-Blast-Stoves-en.pdf. Archived from the original (PDF) on 2022-09-29. {{cite web}}: Missing or empty |title= (help)
  35. ↑ 35.0 35.1 https://web.archive.org/web/20221203223426/https://www.paulwurth.com/en/technology/blast-furnace-ironmaking/modern-blast-furnace-design/. Archived from the original on 2022-12-03. {{cite web}}: Missing or empty |title= (help)
  36. ↑ https://www.vallourec.com/en/all-news/group-brazil-vallourec-florestal;AIST_EAF_2022. {{cite web}}: Missing or empty |title= (help)
  37. ↑ 37.0 37.1 https://web.archive.org/web/20220119215734/https://www.congonhas.mg.leg.br/institucional/noticias/alto-forno-da-vsb-ja-esta-funcionando. Archived from the original on 2022-01-19. {{cite web}}: Missing or empty |title= (help)
  38. ↑ 38.0 38.1 https://web.archive.org/web/20220613081439/https://www.ge.com/digital/blog/vallourec-optimizes-energy-consumption-data-science. Archived from the original on 2022-06-13. {{cite web}}: Missing or empty |title= (help)
  39. ↑ (PDF) https://web.archive.org/web/20240518214507/https://www.vallourec.com/app/uploads/2023/09/2022-Vallourec-Registration-Document_EN.pdf. Archived from the original (PDF) on 2024-05-18. {{cite web}}: Missing or empty |title= (help)
  40. ↑ https://web.archive.org/web/20220320120702/https://www.vallourec.com/en/all-news/group-brazil-vallourec-florestal. Archived from the original on 2022-03-20. {{cite web}}: Missing or empty |title= (help)
  41. ↑ https://www.aist.org/AIST/aist/AIST/Technology_Committees/Electric_Steelmaking/Agenda_RSVP/2014_EAF_Brazil_StudyTour.pdf;AIST_EAF_2022. {{cite web}}: Missing or empty |title= (help)
  42. ↑ 42.0 42.1 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)

Resources

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