Vallourec Star Youngstown steel plant

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Vallourec Star Youngstown steel plant, also known as North Star Steel (predecessor), is a steel plant in Youngstown, Ohio, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Youngstown, Ohio, United States:

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  • Location: 2669 Martin Luther King Jr. Blvd, Youngstown, OH 44510-1033, USA
  • Coordinates (WGS 84): 41.125495, -80.683382 (exact)

Background

The Vallourec Star Youngstown steel plant began operating in 1999 and was originally owned by North Star Steel. North Star Steel was bought by Vallourec Star in 2002, at which point the facility was renamed and transferred ownership.[1] In 2011, the facility was expanded with a $57 million investment from Vallourec; the new extension began operating in 2013.[2]

In 2014, a worker suffered critical injuries after an accident with machinery. The Occupational Safety and Health Administration fined Vallourec Star $94,000 for 22 violations following the incident.[3]

In 2015, the plant was closed for three weeks due to declining markets.[4]

In 2019, an explosion at the plant's furnace occurred. No one was injured.[5]

In 2020, Vallourec Star Youngstown was given an award by the Ohio Environmental Protection Department for having 'environmentally-beneficial' operations, which included purchasing 86 percent of their power from zero carbon sources and recycling 45,000 gallons of wastewater per year.[6]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source
1985[7] 260[8] company says electricity comes from 86% carbon-free sources (nuclear)[9][10]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Vallourec SA 4295867374 E100001010324 Vallourec Star LP[11] 4298218085 E100000130871

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment
finished rolled[12] pipe[12] building and infrastructure, energy[12] yes[10][13] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 725[8] 725[8]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023 495[10] [10] 495[10]

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[12][14] 1999[14] Fuchs, Rev. Superior Machine[14] 725[8] 92.0[14]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated
unknown EAF (1) yes[15] 98.00[14][10] unknown unknown 2.00[14][10]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. Medore, John (2018-09-25). "A 'Seamless' History of Youngstown Steel". Business Journal Daily. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  2. "Vallourec to build yet another steel plant in Youngstown; $57 million expansion could create 100 jobs". Cleveland. 2011-11-30. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  3. "Worker crushed by machinery at Youngstown, Ohio, steel mill | Occupational Safety and Health Administration". www.osha.gov. 2014-09-10. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  4. "Ohio steel mill to close temporarily". Recycling Today. 2015-02-09. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  5. "Vallourec Star assessing damage from furnace explosion". WFMJ. 2019-04-18. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  6. "Vallourec Star wins environment award". tribtoday.com. 2020-10-03. Retrieved 2021-11-04.{{cite web}}: CS1 maint: url-status (link)
  7. https://www.upi.com/Archives/1985/04/29/North-Star-completes-Youngstown-steel-mill-purchase/5420483595200/. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 8.2 8.3 (PDF) https://web.archive.org/web/20220513035318/https://devresearch.ohio.gov/files/research/B1001.pdf. Archived from the original (PDF) on 2022-05-13. {{cite web}}: Missing or empty |title= (help)
  9. https://web.archive.org/web/20201006025257/https://www.tribtoday.com/news/business/2020/10/vallourec-star-wins-environment-award/. Archived from the original on 2020-10-06. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 10.2 10.3 10.4 10.5 10.6 (PDF) https://web.archive.org/web/20240528180749/https://www.vallourec.com/app/uploads/2024/04/VALLOUREC_DEU_2023_EN_V6.pdf. Archived from the original (PDF) on 2024-05-28. Retrieved 2024-05-24. {{cite web}}: Missing or empty |title= (help)
  11. https://web.archive.org/web/20220112120351/https://www.vallourec.com/en/usa/locations-contact. Archived from the original on 12 January 2022. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 12.3 https://web.archive.org/web/20220113194238/https://www.vallourec.com/en/usa/activities. Archived from the original on 2022-01-13. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20220319101333/https://www.vallourec.com/en/usa/commitments. Archived from the original on 2022-03-19. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 14.5 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  15. https://web.archive.org/web/20240809193737/https://www.vallourec.com/sustainability/environment/. Archived from the original on 2024-08-09. {{cite web}}: Missing or empty |title= (help)

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