Welspun Metallics Anjar Steel plant

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Welspun Metallics Anjar Steel plant, also known as WSL, is a steel plant in Anjar, Versamedi, Kachchh, Gujarat, India that operates ironmaking, steelmaking, blast furnace (BF), basic oxygen furnace (BOF), and direct reduced iron (DRI) technology.

Location

The map below shows the exact location of the plant in Anjar, Versamedi, Kachchh, Gujarat, India:

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  • Location: Survey No.650, P.O - Versamedi, Tal.Anjar, District Kutch, Gujarat 370 110, India
  • Coordinates (WGS 84): 23.112781, 70.0866885 (exact)

Background

The Welspun Anjar Steel plant began operating in 2004.

In 2016, the Welspun Group received a Rs 50,000 fine after they placed a pipeline discharging waste into a local river, among other environmental violations. The incident was reported by local fishermen who were unable to fish after the pipeline was moved.[1]

In 2017, the Welspun Group received an environmental compliance approval from the local ministry on environment for its first expansion project of 3100 ttpa, which is expected to cost Rs 14,690 crore.[2][3] The project was expected to get completed in 36 to 48 months.[4] In a 2022 Half Yearly Compliance report, one of the basic oxygen furnace units out of the two proposed 165 tonne units was cancelled.[5]

Another expansion project for 3300 is currently in the pipeline; both expansion projects are expected to be completed in 2030.[6] As of December 2023. there are no updates on this project.

In 2021, JSW Steel bought the Welspun Group's steel plates and coil mills business for Rs 848 crore.[7][8]

On 27 July, 2022, Welspun announced the commissioning of a blast furnace of capacity 500 ttpa at the Anjar plant.[9]

As of January 2025, there hasn't been any update on the expansion project.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
2004[10] 2000[11] 12 MW captive power plant powered by waste heat recovery boilers; 2x100MW gas-based CPP planned as part pf 3 mtpa expansion plan[10][12] Imported (South Africa, Australia, Brazil)/ Domestic[12] Imported from South Africa, Indonesia, Australia[13][12]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Welspun Corp Ltd 4295873411 E100002007597 Welspun Corp Ltd[14] 4295873411 E100002007597

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment
crude, semi-finished[10] ingot, rebar, di pipe, billet, DRI[10] building and infrastructure[10] yes[15] unknown BF; DRI; BOF; Iron other/unspecified; Steel other/unspecified

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Basic oxygen furnace steelmaking capacity Other/unspecified steelmaking capacity Nominal crude steel capacity (total)
announced 4850[16][12] 4850[16][12]
cancelled 1550[12] 1550[12]
operating 288[17] 288[17]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Sponge iron/DRI capacity Other/unspecified iron capacity Nominal iron capacity (total)
announced 3340[12] 0 3340[12]
operating 500[18][19] 144[20][10] 644[18][10][20][19]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF 5280[21] 1370[21] NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year Other/unknown steel production
2019 unknown
2020 unknown
2021 unknown
2022 unknown
2023 unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production DRI production Other/unknown iron production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown unknown
2023 unknown unknown unknown

Unit Details

Table 9: Blast Furnace Details

Unit name Status Announced date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology
BF 1 operating[19] 2020[22] 2022[18][19] Saint-Gobain (parts)[23] [24] 500[18][19] unknown
unknown BF (1) announced[12] 2016[12] 2030[25] 4300.0 m3[12] 3340[12] unknown

Table 10: Direct Reduced Iron Furnace Details

Unit name Status Start date Furnace manufacturer and model Furnace type Current capacity (ttpa) Reductant
unknown DRI (1) operating[26] 2005[27] Lloyds Engineering[28] rotary kiln[28] 36[10][20] coal[29]
unknown DRI (2) operating[26] 2005[27] Lloyds Engineering[28] rotary kiln[28] 36[10][20] coal[29]
unknown DRI (3) operating[26] 2005[27] Lloyds Engineering[28] rotary kiln[28] 36[10][20] coal[29]
unknown DRI (4) operating[26] 2005[27] Lloyds Engineering[28] rotary kiln[28] 36[10][20] coal[29]

Table 11: Basic Oxygen Furnace Details

Unit name Status Announced date Start date Current capacity (ttpa) Current size
unknown BOF (1) announced[12] 2016[12] 2030[16] 1550[12] 165.0 tonnes[25][21][12]
unknown BOF (2) cancelled[21] 2016[12] 2030[16] 1550[12] 165.0 tonnes[30][31][32][12]
unknown BOF (3) announced[16] 2022[16] 2030[16] 3300[16]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "Green norms violation: NGT imposes fine of Rs 50K each on Gujarat govt, Centre, Welspun". The Indian Express. 2016-12-14. Retrieved 2022-02-27.
  2. "Ministry of Environment, Forest, and Climate Change Letter" (PDF). Welspun. 2017-02-28. Retrieved 2022-02-27.{{cite web}}: CS1 maint: url-status (link)
  3. "Welspun Steel gets green nod for Rs 14,690-crore Gujarat project". Economic Times. 2017-03-12. Retrieved 2022-02-27.{{cite web}}: CS1 maint: url-status (link)
  4. PTI (2017-03-12). "Welspun Steel gets green nod for Rs14,690-crore Gujarat project". mint. Retrieved 2023-12-15.
  5. "EC Compliance Report" (PDF). Welspun Corp. 30 November, 2022. Retrieved 15 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. "Latest Developments in Steelmaking Capacity" (PDF). OECD. 2021. Retrieved 2022-02-27.{{cite web}}: CS1 maint: url-status (link)
  7. "JSW Steel acquires Welspun's steel biz for ₹848 cr". Business Line. 2021-04-01. Retrieved 2022-02-27.{{cite web}}: CS1 maint: url-status (link)
  8. "JSW Steel completes purchase of Welspun unit". VCCircle. Retrieved 2023-12-15.
  9. "Welspun Corp announces the commissioning of a Blast furnace in Gujarat". Manufacturing today India. 27 July, 2022. Retrieved 12 October, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  10. 10.00 10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 https://web.archive.org/web/20211230231705/http://welspunsteel.com/. Archived from the original on 2021-12-30. {{cite web}}: Missing or empty |title= (help)
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  19. 19.0 19.1 19.2 19.3 19.4 https://web.archive.org/web/20220727165133/https://www.manufacturingtodayindia.com/sectors/welspun-corp-announces-the-commissioning-of-a-blast-furnace-in-gujarat. Archived from the original on 2022-07-27. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 20.2 20.3 20.4 20.5 (PDF) https://web.archive.org/web/20240927165608/https://www.careratings.com/upload/CompanyFiles/PR/24012023075720_Welspun_Steel_Limited.pdf. Archived from the original (PDF) on 2024-09-27. {{cite web}}: Missing or empty |title= (help)
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