SAIL Durgapur steel plant

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SAIL Durgapur steel plant, also known as DSP, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Durgapur, West Bengal, India.

Location

The map below shows the exact location of the plant in Durgapur, West Bengal, India:

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  • Location: Industrial Area, Durgapur, West Bengal 713203, India
  • Coordinates (WGS 84): 23.548430, 87.245247 (exact)

Background

SAIL has Maharatna CPSE (Central Public Sector Enterprise) status by the Government of India under the Ministry of Steel.[1]

In 1959, DSP started production with an initial crude steel capacity of 1 mtpa, which was progressively increased to 1.8 mtpa during the modernisation which was announced in 1985 and further to 2.2 MTPA during recently completed Modernization & Expansion Plan (MEP).[2]

Under its Vision 2030 Programme, SAIL is planning a SAIL-wide expansion of 29.6 mtpa with an investment of over US $31 billion, which would entail an expansion of crude steel capacity to 7500 ttpa at the Durgapur plant.[3] The construction of the expansion project is expected to begin in 2024 and become operational by 2030.[4][3] As of September 2023, the expansion project is getting finalised.[5][6][7]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source Iron ore source Coal source
Main plant Operating[8] 1959[9] 13279[10] NSPCL, DVC and Emergency power from Captive Power[11] Captive EMD Mines at Bolani / Gua[11] Imported / BCCL Chasnala / CCL
Expansion Announced[12] 2020-03-28[13] 2024[12][14] 2030[12] NSPCL, DVC and Emergency power from Captive Power[11] Captive EMD Mines at Bolani / Gua[11] Imported / BCCL Chasnala / CCL

Table 2: Ownership and Parent Company Information

Phase State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant Partial Steel Authority of India Ltd [100%] 4295872623 [100%] E100001000397 [65%]; E100001000520 [9.4%] Steel Authority of India Ltd[15] 4295872623 E100001000703

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment Detailed production equipment
Main plant crude; semi-finished[9] railways, joints, beams, bars[16] building and infrastructure; transport[16] yes[17] yes[17] BF, BOF[9] coking plant (6 batteries with 78 ovens each); 2 sinter plants; 3 BOF (3x130-tonne)[18]
Expansion crude; semi-finished[9] railways, joints, beams, bars[16] building and infrastructure; transport[16] BOF[9] BOF[12]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 2200 TTPA[8][8][8] 2200 TTPA[8][8][8]
Expansion announced 5300 TTPA[12][19][12][19][12][19] 5300 TTPA[12][19][12][19][12][19]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 2700 TTPA[20][20][20] 2700 TTPA[20][20][20]
Expansion announced

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke Pellets
Main plant 3300 TTPA[21] 1700 TTPA[20] >0 TTPA
Expansion

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020 2090 TTPA[22] 2090 TTPA
2021 2230 TTPA[22] 2230 TTPA
2022 2290 TTPA[23] 2290 TTPA

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020 1843 TTPA[24] 1843 TTPA
2021 2270 TTPA[25] 2270 TTPA
2022 2570 TTPA[23] 2570 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
2 operating[18] unknown unknown 1969[26] M/s Head Wrightson[27] 1207 m³[28] 878[20] unknown unknown
3 operating[18] unknown unknown unknown M/s Head Wrightson[27] 1204 m³[28] 876[20] unknown unknown
4 operating[18] unknown unknown 1967-12[27] M/s Head Wrightson[27] 1539 m³[28] 945[20] unknown 1996-04[27]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. Steel Authority of India Limited, Steel Authority of India Limited, Retrieved on: May 19, 2020
  2. "Durgapur Steel Plant | SAIL". sail.co.in. Retrieved 2023-09-26.
  3. 3.0 3.1 "SAIL proposes to increase capacity to 49.6 mtpa by 2030". The Financial Express. 2020-03-28. Retrieved 2022-03-09.{{cite web}}: CS1 maint: url-status (link)
  4. "SAIL plans next phase of capacity expansion to 50 mtpa in 2023-24". Retrieved 2023-09-29.
  5. "Steel Authority of India Limited Q1 FY 2024 Earnings Conference Call" (PDF). SAIL. 11 August, 2023. Retrieved 06 November, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  6. "Bengal to be big beneficiary as Steel Authority of India Ltd pushes capacity in Burnpur, Durgapur". www.telegraphindia.com. Retrieved 2023-11-06.
  7. Law, Abhishek (2023-05-30). "SAIL readying ₹1,00,000 cr capex plans". BusinessLine. Retrieved 2023-11-06.
  8. 8.0 8.1 8.2 8.3 8.4 8.5 8.6 https://web.archive.org/web/20211118102521/https://sail.co.in/en/plants/about-durgapur-steel-plant. Archived from the original on 18 November 2021. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 9.3 9.4 https://web.archive.org/web/20220708154612/https://www.sail.co.in/durgapur-steel-plant/about-durgapur-steel-plant. Archived from the original on 08 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  10. (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 11.3 https://environmentclearance.nic.in/auth/ECGeneral_Report.aspx?pid=41953. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 https://web.archive.org/web/20210227115638/https://www.financialexpress.com/industry/sail-proposes-to-increase-capacity-to-49-6-mtpa-by-2030/1911618/. Archived from the original on 27 February 2021. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20240119033254/https://www.financialexpress.com/business/industry-sail-proposes-to-increase-capacity-to-49-6-mtpa-by-2030-1911618/. Archived from the original on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  14. https://www.constructionworld.in/steel-news/sail-plans-next-phase-of-capacity-expansion-to-50-mtpa-in-2023-24-/29087. {{cite web}}: Missing or empty |title= (help)
  15. https://web.archive.org/web/20220119143642/https://www.qcc.com/firm/dd1f8d7003b654e308bf075d383f6051.html. Archived from the original on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 https://web.archive.org/web/20200928015057/https://sail.co.in/durgapur-steel-plant/products. Archived from the original on 28 September 2020. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 https://web.archive.org/web/20220318230700/https://sail.co.in/index.php/en/plants/about-durgapur-steel-plant. Archived from the original on 18 March 2022. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 18.2 18.3 https://web.archive.org/web/20200928022923/https://sail.co.in/durgapur-steel-plant/facilities. Archived from the original on 28 September 2020. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 19.2 19.3 19.4 19.5 (PDF) http://www.iim-delhi.com/upload_publication/Met-Info-Publication_2019-09.pdf. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9 http://environmentclearance.nic.in/auth/ECGeneral_Report.aspx?pid=41953. {{cite web}}: Missing or empty |title= (help)
  21. https://web.archive.org/web/20211118113651/https://sail.co.in/en/plants/durgapur-steel-plant/facilities. Archived from the original on 18 November 2021. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 (PDF) https://web.archive.org/web/20230629235701/http://sail.co.in/sites/default/files/ticker/2022-09/Sail%20Annual%20Report_2021-22.pdf. Archived from the original (PDF) on 29 June 2023. {{cite web}}: Missing or empty |title= (help)
  23. 23.0 23.1 (PDF) https://web.archive.org/web/20231011114647/https://sail.co.in/sites/default/files/ticker/2023-09/SAIL_Annual-Report-2022-2023.pdf. Archived from the original (PDF) on 11 October 2023. {{cite web}}: Missing or empty |title= (help)
  24. Estimated by prorating across SAIL plants https://sail.co.in/sites/default/files/2021-10/Sustainability-Report%202020_2021.pdf
  25. (PDF) https://web.archive.org/web/20220808195812/https://www.sail.co.in/sites/default/files/2022-02/Performance-highlights-Q3-FY-22.pdf. Archived from the original (PDF) on 08 August 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  26. https://archive.pib.gov.in/archive/releases98/lyr2002/rjul2002/09072002/r090720023.html#:~:text=Durgapur%20Steel%20Plant%20(DSP)%20ofcommissioned%20on%20December%2029%2C1959. {{cite web}}: Missing or empty |title= (help)
  27. 27.0 27.1 27.2 27.3 27.4 (PDF) https://eparlib.nic.in/bitstream/123456789/761553/1/copu_08_07_1985.pdf. {{cite web}}: Missing or empty |title= (help)
  28. 28.0 28.1 28.2 https://web.archive.org/web/20230922184144/https://www.sail.co.in/index.php/en/plants/durgapur-steel-plant/facilities. Archived from the original on 22 September 2023. {{cite web}}: Missing or empty |title= (help)

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