Nadezhdinski Metallurgical Plant

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Nadezhdinski Metallurgical Plant (Металлургический завод им. А. К. Серова (predecessor), Серовский металлургический завод (predecessor), Надеждинский металлургический завод, УМК-Сталь, НМЗ), also known as Serov A. K. Iron & Steel (predecessor), NMZ, UMK-Steel, UMK-Stal, is a steel plant in Serov, Sverdlovsk, Russia that operates blast furnace (BF) and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Serov, Sverdlovsk, Russia:

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  • Location: Ulitsa Aglomeratchikov, 6, Serov, Sverdlovsk Oblast, Russia, 624992
  • Coordinates (WGS 84): 59.593854, 60.591196 (exact)

Background

Initially, the plant produced rails for the construction of the Trans-Siberian Railway and was named Nadezhdinsky in honor of Nadezhda Polovtseva, the owner of the Bogoslovsky mining district and the wife of State Secretary Alexander Polovtsev, on whose initiative the enterprise was built. The first steel was produced in 1896; by this time, blast-furnace, open-hearth and rolling mill production facilities were built at the plant. In the same year, its own blast-furnace crude iron production was launched and the first batch of rails was rolled.[1] During World War I, the plant produced a range of weapons, among other products. Since 1939, the Nadezhdinsky Metallurgical Plant has been renamed into Serovsky; the old name was returned to the plant in 2016.[1] In 2007, the open-hearth production was closed and the plant fully transitioned to electric steelmaking with a use of scrap metal and crude iron as the feed.[2]

Ownership

Since 2000, NMZ has been part of the UMMC-Steel OOO (Ural Mining and Metallurgical Company - UMMC).[1] In August 2022, UMMC-Steel (UGMK-Stal) officially registered a new name for the limited liability company, changing it to "UMC-Steel" (UGM-Stal). According to the company, these changes mark the logical conclusion of the rebranding of their black metallurgical division, which had been operating as an independent organization while maintaining its partnership with UMMC. The company had registered its trademark in 2019. From a legal and organizational perspective, this renaming does not imply any significant changes. All existing contracts and agreements previously made by the company remain legally valid. UMC-Steel continues to operate with two plants, namely, Nadezhdinski Metallurgical Plant and Tyumen Electrosteel plant. The company produces over 1 million tons of metal products annually for the machinery, oil and gas, and construction industries.[3] According to the company's 2022 Annual Report, UMC-Steel owns 83.75% of the plant's stock.[4]

Environmental & safety violations

In 2024, the Ural Department of the Federal Service for Environmental, Technological and Nuclear Supervision (Rostekhnadzor) identified safety violations in leu of an investigation into a serious accident causing injury that occurred on November 5, 2023, involving a hot metal cutter at the rolling shop.[5] The plant was held liable for an administrative offense.

In 2021, 10 violations of environmental legislation were registered.[6]

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source Coal source
1896[7] 4400[8] Nadezhdinski Metallurgical Plant mini-CHP[9] Severopeschanskaya Mine[7] unknown

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Graterra Invest Ltd; Nokomis Select Inc; Tretiy Kod CJSC unknown; unknown; 5046709100 E100002004685; E100000131143; E100000131029 UMK-Stal LLC[7] 5046709098 E100000131028

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
crude, semi-finished, finished rolled[7] ingot, cast iron, round bar, billet, calibrated bar, square bars, rebar, angle bar, hexagon bar, cast iron[7] automotive, energy, tools and machinery, transport[7] 2024-07-23[10] unknown[10] unknown BF; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 756[11] 756[11]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Blast furnace capacity Nominal iron capacity (total)
mothballed 0[11] 0[11]
operating 365[12][11] 365[12][11]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Ferronickel Sinter Coke Pellets
NF 660[13][7] NF NF

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 649[14][15] [14][15] 649[14][15]
2023 662[14] [14] 662[14]

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year BF production Other/unknown iron production Total (all routes)
2019 unknown unknown
2020 unknown unknown
2022 353[14][15] [14][15] 353[14][15]
2023 499[14] -167[14] 331[14]

Unit Details

Table 9: Blast Furnace Details

Unit name Status Current size Current capacity (ttpa) Decarbonization technology Most recent relining
BF 1 mothballed[11][16][17] 260.0[7][11][17] 0[11] unknown
BF 3 operating[7][14][18][17][11] 205.0[7][11][17] 146[11] unknown
BF 5 operating[17][7][11] 212.0[7][11][17] 219[12] unknown 2015-12-17[19]

Table 10: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[20] 2006[11] Danieli[17] 756[11] 80.0[7][11]

Table 11: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % basic/merchant pig iron
unknown EAF (1) yes[20] 60.00[7] 40.00[7]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. 1.0 1.1 1.2 "Надеждинский металлургический завод". Metallobazy.ru. Jun 9, 2020. Retrieved Apr 5, 2022.{{cite web}}: CS1 maint: url-status (link)
  2. About the Plant, UMMC Steel, Retrieved on: Jun. 19, 2020
  3. "ООО «УГМК-Сталь» сменило название. Новое – «Управляющая металлургическая компания – Сталь» (Russian)". ГЛОБУС. August 5, 2022. Retrieved October 20, 2023.{{cite web}}: CS1 maint: url-status (link)
  4. "Надеждинский метзавод в 2022г нарастил поставки проката в СНГ в 1,7 раза (Russian)". Interfax. May 29, 2023. Retrieved October 20, 2023.{{cite web}}: CS1 maint: url-status (link)
  5. "Уральское управление Ростехнадзора завершило расследование несчастного случая на объекте ПАО «Надеждинский металлургический завод»". ural.gosnadzor.ru. Retrieved 2024-11-20.
  6. Rosprirodnadzor (2021). "Violations of environmental legislation have been identified at PJSC Nadezhdinsky Metallurgical Plant".{{cite web}}: CS1 maint: url-status (link)
  7. 7.00 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 7.14 https://web.archive.org/web/20220112164827/https://en.steel.ugmk.com/factory/nmz/. Archived from the original on 2022-01-12. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20230605123210/https://mmc-steel.ru/factory/nmz/. Archived from the original on 2023-06-05. {{cite web}}: Missing or empty |title= (help)
  9. https://web.archive.org/web/20240111045423/https://serov-stal.ru/866-mini-tjec-nadezhdinskogo-metzavoda-nagrazhdena-zolotoj-molniej.html. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 https://mmc-steel.ru/factory/nmz/sertifikaty-nmz/. {{cite web}}: Missing or empty |title= (help)
  11. 11.00 11.01 11.02 11.03 11.04 11.05 11.06 11.07 11.08 11.09 11.10 11.11 11.12 11.13 11.14 11.15 11.16 https://mmc-steel.ru/factory/nmz/proizvodstvo-nadezhdiskogo-metallurgicheskogo-zavoda/. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 https://www.rudmet.com/news/5666/. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20200923032237/https://en.steel.ugmk.com/factory/nmz/proizvodstvo-nadezhdiskogo-metallurgicheskogo-zavoda/. Archived from the original on 2020-09-23. {{cite web}}: Missing or empty |title= (help)
  14. 14.00 14.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 14.11 14.12 https://web.archive.org/web/20241204000315/https://www.e-disclosure.ru/portal/FileLoad.ashx?Fileid=1840079. Archived from the original on 2024-12-04. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 15.5 https://web.archive.org/web/20240111062301/https://www.interfax-russia.ru/ural/news/nadezhdinskiy-metzavod-v-2022g-narastil-postavki-prokata-v-sng-v-1-7-raza. Archived from the original on 2024-01-11. {{cite web}}: Missing or empty |title= (help)
  16. https://web.archive.org/web/20220123160754/https://uralpolit.ru/article/sverdl/18-07-2019/179338. Archived from the original on 2022-01-23. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 17.4 17.5 17.6 https://web.archive.org/web/20170723211834/http://knowledge.allbest.ru:80/manufacture/2c0a65625b3bc68a4d53a89521216c37_0.html. Archived from the original on 2017-07-23. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20210729020217/https://serov-stal.ru/zavod-i-zavodchane/1031-125-let-pervoj-stali.html. Archived from the original on 2021-07-29. {{cite web}}: Missing or empty |title= (help)
  19. https://www.steelland.ru/news/metallurgy/6359.html, https://www.rudmet.com/news/5666/ http://old.serovglobus.ru/serovskij-metallurgicheskij-zavod-prodolzhaet-modernizaciyu-domennoj-pechi/, https://www.steelland.ru/news/metallurgy/6359.html, https://www.rudmet.com/news/5666/. {{cite web}}: Check |url= value (help); Missing or empty |title= (help)
  20. 20.0 20.1 https://web.archive.org/web/20221001085557/https://en.mmc-steel.ru/factory/nmz/proizvodstvo-nadezhdiskogo-metallurgicheskogo-zavoda/. Archived from the original on 2022-10-01. {{cite web}}: Missing or empty |title= (help)

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