Outokumpu Stainless USA steel plant

From Global Energy Monitor
This article is part of the
Global Iron and Steel Tracker, a project of Global Energy Monitor.
Download full dataset
Report an error
Sub-articles:

Outokumpu Stainless USA steel plant, also known as Outokumpu Calvert, Outokumpu North America, Outokumpu Stainless, is a steel plant in Calvert, Alabama, United States that operates electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Calvert, Alabama, United States:

Loading map...
  • Location: 1 Steel Dr., Calvert, Alabama, 36513-1300, United States
  • Coordinates (WGS 84): 31.148179, -87.98866 (exact)

Background

The Outokumpu Stainless USA steel plant originally began as a ThyssenKrupp facility in 2007 and was split up into two steel plants in 2012 after the merger of Outokumpu Oyj and ThyssenKrupp Stainless’s parent company, Inoxum Group.[1] The other half became the AM/NS Calvert LLC plant, a joint venture between ArcelorMittal and Nippon Steel & Sumitomo Metal Corp. Outokumpu bought the original plant's stainless meltshop and cold rolling facilities and renamed it to Outokumpu Stainless USA.[2]

In 2014, the plant lost an estimated $41.7 million after it had to shut down due to technical difficulties.[3]

In 2020, the U.S. Equal Employment Opportunity Commission (EEOC) sued Outokumpu Stainless USA for disability discrimination after the facility refused to hire a qualified applicant because of a disability.[4]

Plant Details

Table 1: General Plant Details

Start date Workforce size
2007[5] 972[6]

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Partial small shareholder(s); Solidium Oy not applicable; 5000745136 E100001015587; E100001016231 Outokumpu Stainless USA LLC[7] 5001186131 E100000130958

Table 3: Process and Products

Steel product category Steel products ISO 14001 Main production equipment
crude, semi-finished, finished rolled[8] stainless, coil, sheet[9] 2022[10] EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 1000[11] 1000[11]

Table 5: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown

Unit Details

Table 6: Electric Arc Furnace Details

Unit name Status Start date Furnace manufacturer and model Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[12][8] 2012[13] Siemens VAI[13] 1000[11] 160.0[13]

Table 7: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated % other iron
unknown EAF (1) yes[14] 94.60[14] unknown unknown unknown unknown unknown unknown 5.40[14]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. "ThyssenKrupp Stainless USA changes name after Outokumpu merger | Metal Bulletin.com". www.metalbulletin.com. 2013-01-07. Retrieved 2021-10-29.{{cite web}}: CS1 maint: url-status (link)
  2. AIST (2017). "The AIST Road Show Visits Outokumpu Stainless USA and AM/NS Calvert" (PDF). AIST. Retrieved 2021-10-29.{{cite web}}: CS1 maint: url-status (link)
  3. "Outokumpu loses $41 million after trouble at its Calvert plant". Alabama.com. 2014-12-18. Retrieved 2021-10-29.{{cite web}}: CS1 maint: url-status (link)
  4. "EEOC Sues Outokumpu Stainless USA for Disability Discrimination | U.S. Equal Employment Opportunity Commission". www.eeoc.gov. 2020-11-02. Retrieved 2021-10-29.{{cite web}}: CS1 maint: url-status (link)
  5. (PDF) https://web.archive.org/web/20200920210015/https://www.aist.org/AIST/aist/AIST/Membership/PDFs/AISTRoadShow_Outo_AMNS.pdf. Archived from the original (PDF) on 2020-09-20. {{cite web}}: Missing or empty |title= (help)
  6. (PDF) https://otke-cdn.outokumpu.com/-/media/files/investors/annual-reports/outokumpu-annual-report-2023.pdf?revision=c0fca84a-5de4-4c4b-9e2a-4c23367cacb5&modified=20240301090043&_gl=1*11y9ge6*_gcl_au*NzQzODQyMjkzLjE3Mzc5NDM2Nzc. {{cite web}}: Missing or empty |title= (help)
  7. https://web.archive.org/web/20211220115119/https://www.outokumpu.com/about-outokumpu/organization/americas. Archived from the original on 2021-12-20. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 https://web.archive.org/web/20240125061624/https://www.outokumpu.com/en/locations/calvert. Archived from the original on 2024-01-25. {{cite web}}: Missing or empty |title= (help)
  9. https://www.outokumpu.com/en/locations/calvert;AIST_EAF_2020. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20240119093712/https://www.outokumpu.com/en/certificates/certificates-and-approvals-for-production-units. Archived from the original on 2024-01-19. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 (PDF) https://web.archive.org/web/20220808042832/https://www.bcatoday.org/wp-content/uploads/2021AugustBAweb.pdf. Archived from the original (PDF) on 2022-08-08. {{cite web}}: Missing or empty |title= (help)
  12. AIST_EAF_2023
  13. 13.0 13.1 13.2 https://drive.google.com/file/d/17Vtt35CBVFAJFBDgan2a9_CW56EKOw6D/view?usp=drive_link. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 https://web.archive.org/web/20221205105300/https://www.outokumpu.com/sustainability/sustainability-strategy. Archived from the original on 2022-12-05. {{cite web}}: Missing or empty |title= (help)

Resources